GN Oil Drilling Solids Control Equipment

Engineering example

1 engineering general situation of a project is located in the northwest of pingdingshan, channel for the silty soil layers, the upper clay for 2-3 m, lower level of silt. Underground water level is low, the pipeline horizontally across the river total length of 560 meters, pipe composite pipe of 355 mm diameter.

2 construction design 1) guidance trajectory design basic parameters meet the specification requirements of the minimum curvature radius, R = 1500 dn = 750 m, because this project through the strata are mainly fine sand, gravel, clay, the difference of formation pore forming, poor stability, in order to reduce the bending stress of the pipeline, increase cross section through the radius of curvature of the pipeline to R = 2000 dn, R = 960 m.2) drilling Angle and radius of curvature in most through the construction of the grave Angle usually choose between 8 to 12 degrees, most of the construction should first drill a diagonal line, then drill a larger radius curve. The radius of curvature of curve is determined by the finished product pipeline bending properties, along with the increases IN diameter, steel tube radius of curvature of the thumb rule is 100 ft/IN (usually take 1000-1200 times the diameter of the pipe).Skew lines will guide hole curve according to guide to the design depth of the book, and then is a depth on this long straight and level, and then reach upward bending points to unearthed.The unearthed Angle should be controlled between 5 to 12 degrees, so that the finished products pipeline back to drag.3) through parameter design through parameter design are shown in table 1.4) drilling construction assembly table assembly of the engineering construction are shown in table 2.3.3 slurry preparation according to the geological data, determine the slurry preparation plan, the implementation of mud drilling, drilling in good preparation before 30 square mud with high quality.Mud plays a key role in directional crossing, we will adopt different according to different formation of mud, if the complex geological conditions, the requirements for the mud is higher, in order to deal with different situations, we will take the following measures: 1) according to the pre-determined ratio of slurry with good level of bentonite and mud additives, and meets the requirements of the mud.2) use of mud additives are: polymer HFEC, DFD – 140 fluid loss agent, lubricant, according to the different through geological conditions, determined to join different additives.3) in order to guarantee that the performance of the slurry, bentonite has enough hydration time, in the case of dosage can’t change, will be taken to increase the number of the mud tank.4) of waste mud treatment: dig a waste pulp in welding field collection pool, collecting waste mud, after precipitation treatment; In the drill ground also dig a mud recycling pool, mud after precipitation recycling pool, again through the mud recovery system recovery; Recycling is not the mud to the designated place.

4 pipeline towing guide hole back after grading pre expansion, hole cleaning, aperture to pipeline back to drag the required conditions, will test qualified through the pipeline on the skid frame and check after being dragged back. Is dragged back through the last step, also is the most crucial step, in the back to the way of construction is adopted in tow: Φ reamer 650 + 40 t drag swivel back + Dn500 crossline (Dn500 is 3 x + 1 x phi phi 250 MPP line 75 MPP line).When back to drag for continuous operation, to avoid sticking due to shutdown. Drag on the careful inspection of the rotating joint connection, connection head, reamer, determine the connection is firm may drag back, back to drag on both sides to strengthen the contact, coordination will be pipeline installation to the desired location.

5 1) pipeline protection pipeline back pulling the front line of prefabricated completed acceptance, acceptance of content: the quality of pipeline is unqualified, whether carried out in accordance with the design requirements for all line decoration, is in line with the pipe ovality, pull head do whether qualified, confirm qualified rear can back to party a notice.2) pipeline before must back to inspect, pipeline found peel off, replace pipe deformation and other issues must inform party a, in order to drag in unnecessary trouble and bring unnecessary economic loss to party a delay time into society to bring economic benefits.3) the last bore hole to improve the lubrication performance of mud, the last time back to drag to keep expanding the mud property, avoid significant adjustments to mud caused by the collapse of hole wall, add resistance to pulling.4) both ends of pipeline to drag must be checked before closed situation, pipeline back in place after the remained sealed on both ends of the line, make sure the line clean.5) pipeline back to drag process must have the specialist is responsible for the patrol inspection, leakproof personnel on-site promptly leakproof.

6, quality assurance measures are 1) the measures to prevent it is “S” type while drilling directional device adopts the DCI MARKIV positioning equipment, strictly control the whole Angle in the process of directional drilling rate, shorten the measured interval length as far as possible, especially in formation change or gravel, hard and soft parameter measurement spacing shall not be more than 2 meters. Adjust bearing in a timely manner, and have margin, banned repeatedly greatly adjust Angle, to prevent the “S” type.2) ensure that measures within the scope of directional drilling out the error in the design of a rig measurement is in place, using total station accurately release the centerline of the drill in place;The second point to parameters, accurate measurement calibration requirements carefully and as much as possible acquisition parameters comparison, to determine the best parameters, three different position at the center line of acquisition, and each location at least four times, and make records.3) to ensure smooth the reaming measures has been the guide hole, must meet the requirements of pipeline radius of curvature, especially not in “S” type curve;Second, according to different formation timely adjust mud, the cross section of formation is relatively complex, timely adjust the mud proportioning according to different stratum, appropriate control mud viscosity, increased fluid loss agent, lubricant and prevent collapse agent added amount, to stabilize the hole wall, reduce shrinkage, stable mud property, prevent significant adjustments to the mud, and cause the collapse of hole wall.4) measures to ensure the success of the back drag at the scene we prepare two electric hoist, to ensure the smoothly back to drag.4, the conclusion due to the complexity of the project for big diameter formation crossing, cross the strata are mainly fine sand, gravel, clay, the difference of formation pore forming, poor stability, the guide hole drilling, the thrust is bigger, request to anchor must be strong, mud performance to achieve high viscosity, good flow, appropriately increase the pump pressure, improve hydraulic horsepower.

Horizontal directional drilling technology
Using horizontal directional drilling crossing technology in pipeline crossing construction, digging the ground, can through the highway, railway, river, or even can pass under the buildings, is a kind of can safely and effectively for the construction method of environmental protection. Especially in environmental protection, municipal pipeline network reconstruction project and large pipeline crossing river engineering more show its unique advantage.
The working process of the horizontal directional drilling crossing technology is guide through the computer control and detection, to drill a pilot hole, the same as the design curve then guide hole enlargement, pull the product pipeline back to expand the pilot hole, with the construction process of pipeline crossing.Horizontal directional drilling and trenchless technology has been widely used in foreign countries, and also gradually spread in the country.1 horizontal directional drilling crossing construction technology for pipeline crossing using horizontal directional drilling construction, generally divided into two steps: the first step is to accurately as possible in accordance with the design curve of drill a pilot hole;The second step is to guide hole reaming, and the product line (typically, MPP, PVC pipes, PE cable casing, pipe, pipe, etc.) along the guide hole back to expand the pilot hole, the pipeline crossing work done.1.1 guide hole guide hole drilling is the key of the directional drilling, guide device adopt wireless or wired positioning system to determine the control to the scheme, mud and driller must pay attention to each link, the careful analysis of various parameters, cooperate with each other accords with a requirement to drill a pilot hole, drill pilot hole to contrast analysis of geological data and instrument parameters into a hole at any time, and always be each drill pipe guide hole record (thrust size, guide hole size, torque, etc.) to the difficulty of the operator to pay close attention to the change of pump pressure, torque, thrust.1.2 preliminary reaming after the completion of the guide hole, the drilling to expand to the appropriate diameter for finished product pipeline installation, this process is called reaming, usually, on the other side drill reamer is connected to the pipe, and then by the drill rotating dragged back into the guide hole, the guide hole enlargement, to a large number of mud pump into the hole at the same time, to ensure the integrity of drilling and not collapsed, and will be cutting the cuttings back to the ground.Guide hole completion, to unload in time after bit unearthed, fitted with a reamer for reaming.According to the geological condition and pipe diameter grading reaming, finally aperture D = 1.2 1.3 Dn (Dn for pipeline diameter).Reaming, adjust appropriately according to the design requirements when the mud displacement control back to the drag speed, smooth bore hole reaming in accordance with the design parameters, the operator to pay close attention to the pump pressure, the change of the torque and drag back, it is strictly prohibited to suppress pump, suppress drill, forced back to enlarge.Analysis, after the completion of reaming hole formation, again with a reamer hole cleaning when necessary.1.3 back to drag pipes bore hole has been completed, the finished pipe into the borehole.Piping prefabrication should be completed in the side opposite the rig.Reamer drill pipe at the other end is connected at one end by rotary joints from finished product line.Rotary joint can avoid product pipeline with reamer rotating, so as to ensure its smooth into the hole.Dragged back completed by drilling, this process also requires a lot of mud to cooperate, to drag process should be continued until the reamer and finished product pipeline from one side drill ground.2 the characteristics of the horizontal directional drilling construction 1) directional drilling crossing construction has not blocking traffic, won’t destroy green land, vegetation, will not affect people’s normal life and work order, solve the traditional excavation construction interference impact on the residents’ life.

Mud tank can configure different dimension according to the customer’s demand. Mud tank is in the oil, gas, and salt in the process of drilling operation of geology and mineral resources of essential equipment.

Mud tank is a purification plant equipment, made up of tank, mud tank, mud mixer, slurry tank is installed on top of tank, stirrer installed on the roof, the tanks by the isolation plate divided into two parts, the feature is that there are two vertical sand pump installed on the roof and the desander, desilter, sand pump export respectively through pipeline and desander, desilter import connected, sand pump and motor coupling.
Connectivity issues about mud tank: there are flange for tank connection (inflatable joints connecting sealing, pressure sealing packing connection), coupling connection type, etc. There is no big problem for external connection and sealing, mud tank is mainly consider for moving convenient installation. At present, a lot of tank with built-in pipe, so that the main problem is that the built-in pipeline corrosion and the structure of the valve, so a good tank valve design is the key, to maintain a clean and tidy tank surface anti-skid drop off again to ensure that the operation is convenient and reliable. And all the valves should have reliable switch position indicator and easy to maintain. Electrical equipment installation specification, reasonable appliance is easy to operate simple, for medium voltage line and medium pressure valve separately color logo and so on. Protective water proof design according to need, but to ensure that the ventilation.

In China or overseas for Mud tank, in order to adapt to mountains, rivers, roads, etc. Through the engineering design, development, create a “horizontal directional crossing machine mud mixed recycling system”.Through the mud tank purification drilling fluid, recycling can greatly improve the level crossing rate, reduce the mud pump, drill pipe, drill bit wear, save materials, reduce drilling cost, protecting the environment, mud tank brought considerable economic benefits for the user.

GN obtained the customer high praise, and in May on the oil and natural gas mining contractors website published articles about our equipment performance, editor is Ken westcott (Ken Wysocky). GN can sieve obtained the customer high praise, and in May on the oil and natural gas mining contractors website published articles about our equipment performance, editor is Ken westcott (Ken Wysocky).

The title of the article is: the vibrating screen equipment to help California contractor stay ahead in the industry of the fast pace of oil field.
http://www.gomcmag.com/editorial/2016/05/no_slacking_allowed
“Matt reyes, everytime his solid control equipment to a drilling site the risks are high, the bottom line is: keep pace or to give way to other suppliers can, our solution is GN America four screen of drilling fluid shale shaker.
In the oil field industry, oil field service companies, especially those who provide services and dehydration of solids control equipment company, a good name for business; And more importantly your equipment as well as your reputation. If your equipment is broken, the drilling companies in also won’t give you a call.
“CGE with solid control and dehydration services for a variety of industries, including oil drilling companies. Reyes said that the company can buy GN shale shaker for the first time was a year ago. At that time the main appeal is its competitive price. But reyes soon discovered that the machine performance is very good, this also explains why CGE has ten of the champions league to equipment now – or occupy half of its share of the shale shaker, he points out.”
When considering started investing in GN shale shaker, is the price to attract the customers, and finally, customers can found shale shaker can achieve performance requirements of the regulations, prompting the customer from the champions league can buy more equipment.
“Performance of the key factors is that the liquid flow rate and the G force on the screen; the liquid flow rate and the higher G force, can be and the higher the rate of per hour. GN can quadruple sieve sieve showed capacity is 140 per hour, exciting force can reach 8.0 G, equipment performance is of vital importance in both areas, reyes said. Many companies, said they would give you so much G force value, but when you do the motion analysis, it almost can not meet the requirements,” he said.But the GN can make it equipment.”
This customer has a GN shale shaker and mud cleaner; Mud cleaner with the shale shaker has the same design for drilling cuttings from the cyclone separation of dry. Sieve frame integral heat treatment to make it have enough strength to run on 7.5-8 g force. Horizontal beam welding in the strength of the side walls strengthened the screen again. Four pieces of screen mesh by 8 wedge firmly fixed on the bottom frame. Bottom frame is made of stainless steel has better antiseptic function.2.73 square meters of GN can sieve screen area made 140 M3 capacity, when using the API 40 mesh screen. Users can according to need to use the corresponding mesh screen, depending on their drilling how much sand, clay and other materials.
“Overall, reyes said that to buy GN equipment is a successful investment. Reyes said:” you need to recover the cost. Do you know? And they did it. According to the use, we sometimes run a device for six months, almost can earn back the cost. After that is profit.”
GN in its reliability picked up praise; The first device to sell to this customer 24 hours of continuous operation for 3 months, without any problems. Contractors want to make a profit in the fierce competition, GN manufacturing high ratio of solids control equipment and drilling waste disposal equipment is a good choice.

The particular 20th Iran Oil Present wan held on May 5-8 in Tehran Iran as well as GN Solids showed generally there the won designed typical decanter centrifuge of product GNLW363CG. Being as a principal oil exporting country, Iran’s oil show attracted readers from Middle East, To the north Africa and CIS places.
GN Solids will not miss almost any opportunity to show herself any kind of time valuable exhibition. A certain level of activeness will make people maintain GN in mind, which will be great for GN’s business in the world industry. GN is known as a professional supplier for drilling fluids solids control and drilling waste management equipment. Absolutely, the squander decanter centrifuge would be among GN’s featured products which might be promoted on the show.

GNLW363CG is one of GN’s basic decanter centrifuge model. The following below are few features of this particular model.
1 . Designed standard working speed up to 3200 rpm for ultra excellent solids separation. With 14” bowl diameter and span nearly 3 times of dish diameter; the treated substance would stay inside the centrifuge for longer time and solids discharged much dryer.
2 . not Bowl material is De dos pisos stainless steel 2205 much better than SS316L. The centrifugal casting engineering applied for better dynamic stability performance, which is the warranty for high speed.
3. Identical direction on slurry giving and solids moving into the bowl speeds up the circulation inside the bowl what enhances the treating capacity.
4. Changing speed control panel obtainable makes the centrifuge could be found in drilling mud cleaning system for barite recovery, squander cuttings management system along with dewatering system.

Many visitors found GN’s booth and learn more details on what GN can do and GN’s equipment works. Basically, GN already had clients who do drilling waste management job for drilling company. Overall nearly 30 unit decanter centrifuge were ordered this also quantity will keep increasing at a later date as GN’s decanter centrifuge is more and more popular in this region and the performance is proven positively on site degree.

Mud system is one of the important equipment in oil drilling equipment, in the current global requirements for drilling technology and drilling cuttings under the basis of increasingly improve the quality of the mud purification directly determines the quality and cost of drilling, high quality mud solid control system plays a decisive role in the process of drilling.\

Our company , GN Solids Control drilling mud solids control system processing mainly for four level solid control and five level purification. Level 4 solid control is the shale shaker, desander, desilter and decanter centrifuge processing, in addition to configure a set of vacuum degasser to five level purification treatment of mud, processing after the completion of the mud solid particles diameter control in 2-5 micron. Processed the proper configuration, drilling fluid and to ensure that the drilling fluid parameters such as viscosity, density of recycled into the drill after using, it is not only protection of the environment but also greatly saves the drilling cost.
Depending on the medium during the drilling process, drilling cuttings and drilling mud is different also, it can be divided into water-based mud, oil-based mud and mud of the emulsion. GN Solids Control can design according to the needs of different drilling mud solid control system, it will be fast, high-quality, efficient mud purification treatment and recycling. our company developed fourth generation D version of drilling cuttings dryer GNCD930D, unique design can be used in oil drilling cuttings OBM and composite drilling cuttings SBM, can also be used in water base drilling cuttings WBM dry processing. GN type D dryer, speed up to 1200 RPM, separation factors is as high as 750 g. Has successively applied to oilfield, shengli oilfield, and other project, has got customer’s consistent high praise.

In 7th June, GN solids control complete a set of mud system for a Indian drilling company ZJ50 rig , successfully completed the whole series of mud system and past commissioning test, and make the delivery. Even though oil equipment manufacturing industry is so bad, we can get the order, with our previous experience on providing customers with quality products, fast, high-quality services and high quality price. The customer said” buy GN solids’s products, we don’t need worry about it”.

This set of solids control system in the process of production, installation, the equipment in strict accordance with the design specification requirements, the selection of national standard material, the brand of steel, and international well-known explosion-proof electrical components, after the completion of the system, customer field testing, very satisfied after acceptance, the champions league to solid control for Indian customers to provide the installation instructions and system maintenance of subsequent late, such as a full range of services, believe that the future continued cooperation will be very happy.
since the date of establishment of GN solids control, GN has been working on the solid control system and the solids control equipment research and development, production, provides the solid control system for many customers turnkey projects, and with the domestic several big drill rig factory facilities, are exported to more than 60 countries and regions, many owners in the global market of high-quality customers, for the champions league to the stable development of the solid control bring a steady stream of orders, GN solids control according to customer demand customize various configuration of mud system, can meet the needs of different drilling rig mud treatment.
With many cases, high quality products, excellent service and price, advanced production technology and manufacturing equipment, excellent management team and other advantages, is your reason for choosing GN.
GN solids control, You worth it!

GN solids control strong control flocculation and dewatering system , mainly made from: a set of 2000 l/hourly dosage flocculation system, a driling fluid centrifuge dehydration, a couple sets of dry filter, pumps and so on, is for often the mud cleaning system inside the mud does not be given birth to do better.
Equipment types, techie parameters:
This system might be preparation and adding the 2 kinds of Polymer drug as well, one set of LR – 2050 – s automatic powder snow preparation of flocculant and also dosing device, is used in order to automatically powder mixture zero. 05% – 0. five per cent of the Polymer solution, in addition to through the two dosing pump for added to the PAM adding medicament. Another list of liquid flocculating agent planning and dosing device the actual newly-modified LSY – 2100 l, through solution concoction stirring device, can position the liquid or solid Polymer bonded diluted or diluted, definitely not by two dosing penis pumps dosing PAC adding medication, medicinal drug, medicine.

System composition and the boundaries are as follows:
1, PAM automatic preparation system along with working principle of the brief description:
Operators in the process of programmed dispensing, add the thérapeutique to the ethephon preparation while using container, after starting system, reagent are mixed with normal water after the first into the mixing soluble medicine cabinet, along with through the mud agitator here entirely stirring and mixing; Soon after dissolving medicine cabinet packed with own to push flow to heal medicine cabinet, and here yet again, stirring and mixing; Right after curing soluble medicine using and push themselves for you to soluble medicine storage container. When configured solution may be through the dosing pump to the dosing point.
2, PAM powder preparation and how functions:
PAM powder preparation unit main body of SUS304 stainless-steel materials. The device is broken into three, namely, preparation, maturing and storage of a few parts, and its size the actual flocculant curing time. The particular grid connection should produce not curing liquid doesn’t enter the batching. Each circumstance has a vent pipe along with control valves.
In the installing of electric mud agitator, the whole length and mixing section with regard to SS304 stainless steel material,
Inside preparation of the upper setting up 1 powder feeding device, the equipment including accurately complement the necessary parts, such as the give food to hopper, batching spiral, mixer, etc .

In 2015, China implemented the most stringent environmental law, does not allow direct emissions, waste mud buried, not at the scene of the drilling mud pit was realized. Waste mud before direct emissions to the mud pit, and then directly buried, but these drilling waste to the surrounding environment and ground water pollution is very serious, causing damage to surrounding area environment. No mud pit this request must be equipped with drilling waste management system, used for processing waste mud. Frankly, from the vibrating screen, desander, desilter and mud cleaner exhaust waste mud will be transported to the waste disposal system. Finally finish the liquid will be reused to the solid control system, to have solid TDC mud machine factory for final processing. Recently, the company completed the Chinese petrochemical used to deal with the waste of a larger project, a total of 16 sets of high g vibrating screen and 8 sets of high speed centrifuge at the scene of the homework. As the first phase of the machine and high g vibration to the vibrating screen from the solid control system, directly to the desander, desilter and mud cleaner discharge of waste mud moisture content is reduced by 10%, high g vibration is usually suitable for water-based mud;Oil-base mud, selection of drilling cuttings dryer. After liquid pumping mud centrifuge for processing. Designed the GN high-speed centrifuges at 3200 RPM, to remove small solid particles of 2 to 5 microns.After centrifuge treatment, mud tank cleaning liquid will flow to the solid control system to use;Solid will be had to the TDC mud machine factory for processing.

GN Solids Control have some pots of solids control mud treatment equipment in investment for sale. we stock the key equipment to fast supply and easier management so as to support the market in far better way. For now, we have a few batches of shear pump, centrifugal pump, shear pump, shale shaker, mud agitator, and decanter centrifuge in stock. If you need a few items urgent, pls make contact with GN Solids Control or maybe GN Solids America unhampered to get immediately response help support.

1) Centrifugal pumps, agitators, slurry pump in commodity for urgent project
All of us already sign agreement with all the supplier of the main areas (coupling, bearing, gearbox, etc) for centrifugal pumps, mud agitators, slurry pump etc . In cases like this, the supply period of the main elements can be reduced. Thus, the complete delivery time of the finish sets of solids control equipment can also be improved effectively.

2) shale shaker within stock for urgent task
We don’t have complete models shale shaker in share. We have main parts to get immediately assemble in commodity. And generally we need about a few days for the assembly. The particular assembly parts for shale shaker or mud cleaner or desander or desilter are the same. The stock parts can certainly improve the delivery rate inside a high efficiency.

3) Decanter centrifuge in stock with regard to urgent project
GN Solids Control have over thirty sets decanter centrifuge inside stock for urgent undertaking requirement. Formerly, we stumble through centrifuge by orders. Plus the normal delivery time really should be about 30 days. But now, you could contact us for urgent job. And the delivery time typically can meet the requirements of the very most clients.

Except for stock within China facility, GN Solids Control also have some limbs in USA, Russia, Sydney, Argentina, UAE, Iran as well as Egypt. Our facility throughout USA already in operation for longer than 3 years, and we improve the sector there based the center. Our facility in Russian federation in operation for over 2 years and now we improve the market there in addition. For other places, we have a few agent for better assistance.