GN Solids Control Revolutionizes Mud Centrifuge Systems for South American Client

At GN Solids Control, we are excited to share the recent success of delivering two cutting-edge mud centrifuge systems to a valued client in South America. This accomplishment underscores our commitment to providing innovative and efficient solutions in the field of solids control and mud treatment.

Our state-of-the-art GNLW654 mud centrifuge takes center stage in each system. Precision-engineered for optimal performance, this centrifuge ensures the efficient and rapid dehydration of mud, meeting the industry’s most stringent standards.

Complementing the centrifuge is a robust coagulation and polymer addition system boasting a substantial capacity of 6000 liters. This critical component facilitates effective flocculation, optimizing the dehydration process for enhanced efficiency.

Operational ease and maintenance simplicity are paramount at GN Solids Control. Our horizontal centrifuge lifting stand provides convenient and secure access, allowing for adjustments and maintenance without complications.

Handling substantial volumes of mud is a constant challenge, and our systems rise to the occasion with 20-foot mud tanks. Designed to efficiently manage significant waste volumes, these tanks contribute to effective and sustainable waste management practices.

To ensure a consistent and controlled flow of mud to the centrifuge, each system is equipped with an efficient screw pump for mud supply. This feature guarantees uninterrupted and seamless operation, enhancing overall system reliability.

At GN Solids Control, we prioritize the integration of advanced centrifuge models to deliver unparalleled results in solids control and mud treatment applications.

Dewatering Decanter Centrifuge-T Series Specs
Model GNLW-224FT GNLW-364FT GNNLW-454FT GNLW-554FT GNLW-654FT GNLW-764FT
Bowl Diameter 220 mm(9 Inch) 360 mm(14 Inch) 450 mm(18 Inch) 550 mm(22 Inch) 650 mm(25.6 Inch) 760 mm(30 Inch)
Bowl Length 924 mm(36.4 Inch) 1512 mm(59.5 Inch) 1890 mm(74.5 Inch) 2310 mm(91 Inch) 2730 mm(82 Inch) 3328 mm(131 Inch)
Bowl Speed 4500 RPM 3900 RPM 3500 RPM 3150 RPM 2900 RPM 2650 RPM
Max G Force 2492 G 3063 G 3084 G 3051 G 3058 G 3000 G
L/D Ration 4.2 4.2 4.2 4.2 4.2 4.4
Main Motor 11 KW 20/30/37 KW 37/45/55 KW 55/90 KW 90/110 KW 110/132/160 Kw
Back Motor 5.5 KW 7.5/11 KW 11/15/22 KW 15/37/45 KW 18.5/22/37/55KW 22/37/75/90 KW
Beach Angle 8.5 Degree
Drive Type VFD+PLC+HMI
Bowl Material Duplex Stainless Steel SS2205 from centrifugal casting
Screw Material Duplex Stainless SS2205 /SS316
Wear Protection Tungsten Carbide Tiles
Remarks Above specification is for reference only, final specifcations should be based on contract.

This successful project exemplifies our dedication to providing comprehensive and tailored solutions that meet the unique needs of our clients in South America. At GN Solids Control, we take pride in pioneering mud dehydration technologies that make a substantial impact.

Mastering Mud Tank Mixing with GN Solids Control Mud Guns

In the dynamic world of drilling operations, achieving optimal mud tank mixing is non-negotiable. GN Solids Control’s Mud Guns, designed for both supplemental and primary mixing, emerge as indispensable components when combined with mud agitators. This blog delves into the features and benefits of GN Solids Control’s Mud Guns, shedding light on their role in enhancing drilling efficiency.

Key Components of Mud Mixing:

Mud guns and mud agitators work in tandem to ensure comprehensive mud tank mixing. The number of mud guns deployed is directly correlated with the size of the tank, providing flexibility in adapting to varying operational needs. Typically installed along the mud line of the tank, these guns play a crucial role in achieving uniform mixing.

 

Size Options for Varied Requirements:

GN Solids Control offers versatility in mud gun sizes to cater to different tank configurations:

 

2’ Mud Gun: Suited for applications with specific tank dimensions and mud flow requirements.

3’ Mud Gun: Offers increased flow capacity, making it ideal for larger mud tanks and demanding mixing conditions.

Understanding the specific structure features of mud guns is vital for selecting the right equipment. GN Solids Control provides two main types:

 

Fixed Mud Gun: The fixed mud gun is stationary, ensuring consistent mixing within its designated position. Ideal for applications where targeted mixing is required in specific areas of the tank.

Rotary Mud Gun: Features dynamic rotation for more extensive coverage within the mud tank.

Suited for applications demanding versatile and thorough mud mixing.

Model Specifications:

GN Solids Control Mud Guns come in two models:

 

GNNJQ50-3G and GNNJQ80-3G:

 

Fixed mud gun model with nozzle diameter options of DN50 and DN80.

Three nozzles with a fixed rotation angle.

GNNJQ50-3X and GNNJQ80-3X:

 

Rotary mud gun model with nozzle diameter options of DN50 and DN80.

Features a 120° rotation angle, covering a full 360° for comprehensive mixing.

Benefits of GN Solids Control Mud Guns:

  • Robust Construction: Engineered to withstand challenging drilling environments.
  • Adjustable Speed: Equipped with variable frequency control for customizable mixing.
  • Temperature Maintenance: Cooling coils ensure optimal material working temperature.
  • User-Friendly: Displays for speed and temperature provide enhanced control and monitoring.

 

In the realm of mud tank mixing, GN Solids Control’s Mud Guns shine as reliable and efficient tools. Whether opting for precision with the fixed mud gun or embracing versatility with the rotary mud gun, GN Solids Control delivers solutions that meet the rigorous demands of drilling operations.

Solids Control Equipment for Projects in Indonesia

In another stride towards operational excellence, we are pleased to announce that GN Solids Control successfully supplied 4 sets of solids control systems for drilling rigs to a project in Indonesia this week. These systems, designed to tackle the specific challenges of drilling, promise a significant enhancement in efficiency and overall performance.

Each set of solids control equipment for drilling rigs includes key components from GN Solids Control, renowned for their robustness and effectiveness. Here’s a detailed overview of the equipment:

GNZS594J Shale Shaker: 2 Units

The GNZS594J vibrating screen is an essential component for the initial separation of solids from drilling mud. With the inclusion of two units in each set, an efficient first-stage filtration is ensured.

GNZS752J-2S Desander: 1 Unit

The GNZS752J-2S desander, present in each set, plays a crucial role in removing larger particles from the mud. Its advanced and efficient design promises seamless operation.

GNZS752J-12N Desilter: 1 Unit

The GNZS752J-12N desilter complements the desander by addressing smaller particles in the mud. Its inclusion ensures additional purification and optimization of mud quality.

GNZYQ-1000A Mud Gas Separator: 1 Unit

The GNZYQ-1000A mud gas separator is a crucial addition to ensure operational safety by removing unwanted gases from the mud. Each set includes this component to maintain a safe and controlled drilling environment.

Agitators: Several Units

Furthermore, each set is equipped with several agitators. These devices play a vital role in homogenizing the mud, ensuring a uniform mixture and improving the overall efficiency of the system.

The combination of these solids control equipment promises a significant improvement in operational efficiency, reducing downtime, and enhancing productivity. With the inclusion of advanced vibrating screens, desanders, and desilters, a notable optimization in mud quality is expected, contributing to more effective drilling. The GNZYQ-1000A mud gas separator adds an additional layer of safety by eliminating unwanted gases, creating a safer working environment for the team.

With these sets of solids control systems from GN Solids Control, we are confident that the project in Indonesia will experience more efficient and cost-effective drilling.

GN Solids Control’s 3-Phase Disc Centrifuge

GN Solids Control’s 3-Phase Disc Centrifuge

In the realm of solids control and waste management, efficiency is key. GN Solids Control’s 3-Phase Disc Centrifuge emerges as a powerhouse in the field, offering versatile applications across various industries. This blog explores the features and diverse applications of this cutting-edge centrifuge, showcasing its role in optimizing separation processes.

GN Solids Control’s 3-Phase Disc Centrifuge is a precision-engineered solution designed for the separation of liquids, solids, and oil. With a robust construction and advanced technology, this centrifuge stands out for its ability to deliver high-performance results in challenging environments.

The centrifuge excels in separating solids, liquids, and oil simultaneously, providing a comprehensive solution for various applications.

 

The disc centrifuge operates at high rotational speeds, ensuring efficient and rapid separation of different phases within the mixture.

 

Despite its powerful capabilities, the centrifuge boasts a compact design, making it suitable for installations where space is a critical factor.

 

Operators have control over variables such as bowl speed and differential speed, allowing customization based on specific separation requirements.

Within the impressive lineup of GN Solids Control’s 3-Phase Disc Centrifuges, three standout models cater to various demands in solids control and separation processes. The GNSD-40, GNSD-90, GNSD-125 and GNSD-225 exemplify cutting-edge engineering, each offering specific advantages tailored to different applications. From high rotational speeds to compact designs, these centrifuges embody the commitment to efficiency and versatility that defines GN Solids Separation’s centrifuge technology. As we explore the vast applications of these models in industries such as oil and gas, wastewater treatment, and mining, their individual capabilities will shine, underlining the comprehensive solution they provide for complex separation challenges.

Model GNSD-40 GNSD-90 GNSD-125 GNSD-225
Type 3 Phase Disc Separator
Bowl Diameter 440mm 580mm 620mm 800mm
Sliding Piston 380mm 500mm 550mm 700mm
Max Capacity 1-2 m’/h 5-10m’/h 10-15 m/h 20-25 m/h
Max Speed 7100RPM 6150RPM 6000RPM 4500RPM

 

Applications Across Industries:

 

Oil and Gas:

 

Used for the separation of oil, water, and solids in drilling mud, enhancing overall drilling efficiency. Disk separators can be used at various stages within the solids control of drilling fluids, especially for the control and separation of fine solids from drilling cuttings. These devices rotate at high speeds to achieve better separation of the phases involved in the process.

Wastewater Treatment:

 

Ideal for dewatering sludge and separating solids from wastewater, contributing to effective environmental management.

Chemical and Pharmaceutical:

 

Facilitates the separation of various chemical and pharmaceutical substances, ensuring product purity and compliance with industry standards.

 

Food and Beverage:

 

Plays a crucial role in processes like edible oil refining and clarification of beverages, maintaining product quality.

Mining:

 

Used in mining operations for efficient dewatering of slurry and separation of valuable minerals from waste.

 

In conclusion, GN Solids Control‘s 3-Phase Disc Centrifuge is a game-changer in the field of separation technology. Its versatile applications across industries demonstrate its adaptability and efficiency in handling diverse separation challenges. As industries continue to demand higher standards in solids control, this centrifuge emerges as a reliable and advanced solution, contributing to streamlined processes and environmental sustainability.

GN’s Water and Mud Separation System Successfully Deployed in New Zealand

We are thrilled to announce the successful deployment of GN’s advanced water and mud separation system in New Zealand, showcasing our commitment to delivering cutting-edge solutions for the construction industry. GN Solids Control has once again proven its expertise in providing comprehensive separation systems tailored to meet the specific needs of our clients.

 

Complete Separation System:

Our system is designed to efficiently handle water and mud separation in construction sites, ensuring a clean and environmentally responsible approach to site management. The system comprises several modules, each playing a crucial role in the overall separation process.

 

 

  1. Coarse Screen Module for Mining (GNLMP1536):

This module acts as the first line of defense, efficiently removing larger particles and debris from the water and mud mixture. Its robust design and high-capacity screening capabilities make it an essential component for the initial stage of the separation process.

 

  1. Fine Screen Module with Double-Layer Vibrating Screen (GNZJ706):

This module further refines the separation process by employing a double-layer vibrating screen. It targets finer particles, ensuring that the water extracted is clear of any remaining impurities. The efficiency of this module significantly contributes to the overall quality of the separated components.

 

  1. Desander Module (GNZJ594J-12N):

The desander module is a crucial component for removing sand and silt from the mixture. Our advanced mud cleaner (GNZJ594J-12N) is specifically designed for efficient desanding, ensuring that the construction site’s water is free from abrasive particles that could potentially damage equipment and hinder optimal performance.

 

  1. Large Capacity Decanter Centrifuge and Dewatering Module (GNLW553D):

This module employs a centrifugal force to separate finer solids from the liquid phase. The large capacity decanter centrifuge is highly effective in dewatering, ensuring that the separated mud is efficiently processed, and the water is ready for reuse or discharge according to environmental regulations.

 

  1. Flocculation Dosing Module:

To enhance the separation process, our system includes a flocculation dosing module. This module facilitates the addition of flocculants, improving the agglomeration of fine particles and further optimizing the separation efficiency.

 

At GN Solids Control, we take pride in our ability to provide comprehensive and customized separation solutions for various industries. The successful deployment of our water and mud separation system in New Zealand underscores our dedication to innovation and sustainability in construction site management. We look forward to continuing to push the boundaries of what is possible in separation technology and contributing to environmentally responsible practices in the construction industry.

GN Separation Showcases Innovative Equipment at China Coal & Mining Expo 2023

The China Coal & Mining Expo 2023 proved to be an essential platform for industry leaders to converge, discuss, and exhibit cutting-edge technologies. Among the notable participants was GN Separation, a key player in the field of separation and solids control. This year, GN Separation showcased its latest and most innovative equipment at the exhibition, offering a glimpse into the future of the industry.

For those who missed the event, the official page of the China Coal & Mining Expo offers insights into our participation. You can explore our featured equipment and our presence at the expo on the official page: China Coal & Mining Expo Official Page

During the expo, GN Separation proudly displayed a range of high-quality equipment, highlighting their prowess in the field. Among the standout equipment were:

 

Linear Dewatering Vibrating Screen: This equipment signifies a leap forward in efficient solid-liquid separation processes. Its linear design ensures superior performance in dewatering applications, catering to the needs of various industries.

Solids Vacuum Pump: Offering robust suction power, this pump is engineered to handle solid particles efficiently. Its vacuum technology and design make it an asset in managing challenging environments.

Tailing Dewatering Centrifuge: The tailing dewatering centrifuge presented by GN Separation is a testament to innovation in managing and processing mining tailings. Its efficient separation capabilities contribute to environmentally friendly and resource-efficient operations.

These showcased equipment by GN Separation at the China Coal & Mining Expo 2023 highlighted the company’s dedication to technological advancement and commitment to providing top-notch solutions in the field of separation and solids control.

The participation in this expo not only provided a platform for GN Separation to display its advanced equipment but also allowed the company to interact with industry experts, exchange ideas, and explore potential collaborations, paving the way for future innovations and advancements in the field.

As GN Separation continues to push the boundaries of technology and efficiency in separation solutions, its presence at the China Coal & Mining Expo remains a testament to its role as a key player in the industry, driving progress and setting new standards for excellence.

GN Solids Control Oil Water Separator

In the realm of industrial processes, the effective separation of oil and water is an imperative task, not only for efficiency but also to adhere to strict environmental regulations. GN Solids Control, a renowned leader in separation equipment, offers a cutting-edge solution in the form of their Oil Water Separator.

Effective oil-water separation is essential across various industries, from oil and gas exploration to wastewater treatment. Inadequate separation can lead to a host of problems, including environmental contamination, increased operational costs, and regulatory fines. GN Solids Control understands the gravity of this challenge and has developed an innovative solution.

The GN Oil Water Separator is designed to efficiently remove oil and suspended solids from water, ensuring compliance with environmental standards and reducing the environmental footprint of industrial operations. Here’s a look at the key features of GN’s Oil Water Separator:

GN’s separator utilizes advanced separation technologies, including gravity separation and coalescence, to achieve high separation efficiency. It can effectively remove oil droplets as small as 15 microns, providing a clean water stream.

GN Solids Control offers customization options to meet the specific needs of various industries. Whether it’s upstream oil and gas operations, wastewater treatment plants, or industrial processes, the separator can be tailored to fit seamlessly into existing systems.

Maintenance is a crucial aspect of any equipment’s lifecycle. GN’s Oil Water Separator is designed for easy maintenance, ensuring minimal downtime and cost-effective operation.

Environmental regulations are becoming increasingly stringent. GN’s separator helps industries meet and exceed these standards, protecting the environment and avoiding potential fines.

Applications of GN’s Oil Water Separator

The versatility of GN’s Oil Water Separator makes it suitable for various applications, including:

Oil and Gas Industry: Separating oil from produced water is vital in the oil and gas sector to meet environmental regulations and reuse water in operations.

Wastewater Treatment: Industrial wastewater often contains oil and suspended solids. GN’s separator ensures that effluents meet discharge requirements.

Industrial Processes: Many industrial processes generate oily wastewater. GN’s separator helps industries treat this water for reuse or discharge.

Mining Operations: Mines generate wastewater with various impurities. GN’s separator assists in making the water environmentally safe.

GN Solids Control has established itself as a trusted provider of separation solutions. With a legacy of innovation and a commitment to environmental stewardship, GN is a go-to choice for industries seeking efficient and sustainable oil-water separation technology.

The GN Oil Water Separator is a testament to GN Solids Control’s dedication to delivering high-performance, environmentally responsible separation solutions. In a world where environmental standards are continually evolving, GN’s separator ensures that industries can operate efficiently while minimizing their environmental impact. As industries strive for sustainable practices, GN Solids Control stands as a valuable partner in their journey toward cleaner and greener operations.

GN Solids Separation Inaugurates Its New Factory and Faces the Future with Confidence!

At GN Solids Separation, we are thrilled to announce a significant milestone in our history: the opening of our new factory. This exciting change marks a new chapter in our company’s journey after 15 years of unwavering dedication to excellence in manufacturing separation and solids control equipment. We are prepared to tackle the challenges ahead and solidify our position as one of the leading manufacturers of separation equipment worldwide.

New Factory, New Opportunities

Our new factory signifies not only a step forward in terms of infrastructure but also in our production capacity. We are equipped with state-of-the-art technology, a highly skilled team, and a clear vision of our goal: to meet the increasing demands of our customers and adhere to the industry’s highest standards.

Expanding Market

Our expansion doesn’t stop here. We have a vast market to cover, and with our new factory, we are fully prepared to do so. From our branch in Houston, Texas, we efficiently serve the markets of Latin America, the United States, and Canada. We are committed to providing cutting-edge solutions to these regions, backed by the quality and performance that define us.

Reaching Over 80 Countries

Our influence extends far beyond the Americas. We export our products to over 80 countries worldwide. This stands as a testament to the trust our customers from various corners of the globe have placed in us. Our separation and solids control equipment are synonymous with efficiency and durability, and we are determined to maintain and surpass these standards.

Prepared for the Future

The new GN Solids Separation factory is a testament to our dedication to excellence and long-term vision. We are ready to face the future with confidence, driven by our commitment to innovation and customer satisfaction. We remain one of the top manufacturers of separation and solids control equipment and are determined to lead the industry.

We are excited about this new chapter in GN Solids Separation’s history and eagerly anticipate what the future holds. We extend our gratitude to our customers and partners for their ongoing support and trust in our products and services. Together, we will pave the way for an even brighter path to success in the years to come!

GN Solids Separation’s Chemical Dosing System

Solid control is an integral part of operations in industries such as oil and gas, mining, and environmental management. It involves the removal of undesirable solids from sludge, drilling fluids or mud, ensuring the smooth and efficient operation of equipment and machinery. In this context, GN Solids Control has been a game-changer, offering comprehensive solutions to address the challenges associated with solid control.

Chemical dosing plays a pivotal role in optimizing the solid-liquid separation process. GN Solids Control’s Chemical Dosing System is designed to introduce specific chemicals into the drilling fluid, promoting the flocculation and coagulation of fine particles. This strategic addition enhances the formation of larger, more easily separable masses, streamlining the subsequent solid control processes.

The system provides precise control over the dosing process, ensuring that the right amount of chemicals is introduced to achieve the desired results. This level of control is crucial for maintaining the overall efficiency of the solid control system.

Chemical Dosing System Model: GNDU-2000A
Three Chamber automatic Dosing Unit Model: GN-2000S Max powder adding capacity:1-6 Kg/Hr( Speed Adjustable)Tank Material: SS304Hopper Volume:45 1Tank Capacity:2000LOutput for concentration 0.1%:2000L/Hr, if aging time is 45 Min.Mud agitator: 3 sets Dosing pump: 2 sets, single pump capacity:2000L/h(adjustable)Dimension:2000x1400x1500mmIncluding Ex liquid level meter, Ex electromagnetic flow meter, Ex solenoid valve, relief valve. buffer, filter and pressure gauge, etc accessories.
Single tank chemical Dosing Unit Model: GN-2000L Tank Material: Outer material is carbon steel, inner material is PEDi s solving Tank Volume: 2000LDissolving Tank Dimension 1400x2200mm(Agitator included)Mud agitator: 1 set Dosing pump: 2 sets, single pump capacity:530L/h(adjustable)Attached with Magnetism rolling board level meter, relief valve, buffer, filter and pressure gauge, etc. accessories

 

GN Separation understands the diverse needs of different industries. The Chemical Dosing System is designed to be adaptable to various drilling conditions and fluid compositions, making it a versatile solution for a range of applications.

What sets GN Solids Control apart is its commitment to providing integrated solutions. The Chemical Dosing System seamlessly integrates with other solids control equipment, forming a cohesive and efficient system for solid-liquid separation.

The versatility of GN Solids Separation’s Chemical Dosing System extends its applications beyond traditional oil and gas drilling. Industries such as mining, dredging, and wastewater treatment can benefit from the advanced dosing capabilities, improving their overall operational efficiency.

As industries continue to demand higher standards of efficiency and environmental responsibility, the role of advanced technologies, such as GN Solids Separation’s Chemical Dosing System, becomes increasingly crucial. By investing in innovative solutions that enhance solid control processes, companies can achieve not only operational excellence but also contribute to sustainable and responsible industrial practices.

GN Solids Separation‘s Chemical Dosing System exemplifies the company’s commitment to advancing solid control technology. As industries evolve, so too does the need for sophisticated solutions, and GN Solids Control stands at the forefront, ready to meet and exceed these evolving demands.

GN Solids Control’s Drilling Cuttings Transfer Pump

 

In the dynamic world of drilling operations, efficiency and reliability are paramount. One crucial component contributing to seamless drilling processes is the Drilling Cuttings Transfer Pump, a key innovation by GN Solids Control. Let’s delve into the features and advantages that make this pump a game-changer in the industry.

The Drilling Cuttings Transfer Pump by GN Solids Control is a cutting-edge solution designed to efficiently transfer drilling cuttings, ensuring a streamlined and environmentally responsible disposal process.

The pump boasts a robust design, ensuring durability in the demanding environments of drilling operations. Its construction is optimized for long-term, reliable performance. Efficiency is at the core of this pump. It is engineered to handle drilling cuttings with precision, minimizing waste and maximizing the transfer of materials.

GN Solids Control prioritizes environmental sustainability. The Drilling Cuttings Transfer Pump is designed to facilitate responsible disposal, adhering to the highest environmental standards.

The pump is versatile and can be seamlessly integrated into various drilling setups. Its adaptability makes it a valuable asset in diverse operational scenarios.

GN Solids Control is a renowned name in the industry, backed by years of expertise in providing cutting-edge solutions for drilling operations. Their Drilling Cuttings Transfer Pump reflects this commitment to excellence.

The capacities for this pump are as follows:

Model Main Power Weight Max. Cuttings Transfer Capacity Max. Transfer Distance（m）
（KW） （Kg） t/h m3/h Horizontal Vertical
GNYXB 15 2000 20 10 80 30
10-15
GNYXB 22 3500 30 15 100 40
15-22
GNYXB 30 4800 40 20 100 40
20-30

 

Investing in this pump translates to enhanced overall operational efficiency. The precision in handling drilling cuttings contributes to smoother operations and increased productivity.The durability and reliability of GN Solids Control’s pump make it a cost-effective choice for drilling companies. Minimized downtime and maintenance contribute to long-term savings.

The Drilling Cuttings Transfer Pump is a testament to their commitment to excellence, offering a reliable and efficient solution for handling drilling cuttings. For drilling companies seeking a competitive edge, this pump is a valuable investment in the journey towards operational excellence.