Category: GN Solids Control

Dewatering centrifuge unit for drilling mud, tailored for European client.

Introduction

Recently, GN Solids Control, a leading provider of solids control and mud dewatering solutions, has successfully delivered and installed two sets of advanced drilling mud dewatering decanter centrifuge systems to a satisfied European client.

Key Features about Dewatering Centrifuge

Each system has been meticulously designed and engineered, incorporating a GNLW364FT decanter centrifuge, a comprehensive chemical dosing system, and a robust mud feed screw pump. All components are cleverly housed within standard containers, enhancing transportation efficiency and facilitating straightforward installation. This innovative packaging solution not only optimizes the maintainability and protection of the equipment but also guarantees a prolonged service life and minimizes downtime, ensuring optimal performance and reliability for our European client.

The T-series dehydration/concentration decanter centrifuges, which were selected by our esteemed European client, are renowned in the industry for their robust separation capabilities and versatility. Featuring a drum diameter of 14 inches, a length of 59.5 inches, a maximum speed of 3964 RPM, and an impressive separation factor of up to 3200G, these centrifuges are ideally tailored for processing materials with large particles, significant solid-liquid density differences, low viscosity, and high concentration levels. Their exceptional performance makes them the perfect choice for applications demanding high treatment capacity and dryness, such as drilling mud. Our client can therefore expect optimal results and efficiency in their drilling mud dewatering processes.

Other Applications by Dewatering Centrifuge

Beyond their application in drilling mud, GN Solids Control’s T-series decanter centrifuges boast a wide range of industrial uses. They are utilized for the separation and dehydration of environmental sewage, oily sludge, cutting fluids, sand washing water, ore washing water, and numerous other materials. Their adaptability further extends to processes such as Chinese herbal plant extraction, as well as the clarification and concentration of salt crystals. This versatility underscores GN Solids Control’s dedication to delivering comprehensive solutions tailored to the unique needs of various industries.

 

 

 

 

GN Double Deck Shale Shaker and Cutting Dryer Ready to Serve African Drilling Company

GN Solids Control is excited to introduce our state-of-the-art GN Double Deck Shale Shaker and Cutting Dryer, which have been meticulously designed and engineered to meet the rigorous demands of the African drilling industry. With our extensive experience and expertise in the field, we are confident that these advanced machines will provide African drilling companies with unmatched performance, reliability, and efficiency.

Introduction to GN Double Deck Shale Shaker

GNZS596 series Double Deck shale shaker by GN Solids Control is widely used in various industries such as piling, tunnel boring machines (TBM), large oil and gas drilling rigs, and trench-less projects, as well as for multi-phase separation. With a processing capacity of up to 140 cubic meters per hour, it features two 2.2 kW vibrating motors for effective screening. The upper deck has a screening area of 1.36 square meters, while the lower deck has 2.73 square meters. The deck angle can be adjusted from -1° to +5° to meet different screening requirements. Its compact design makes it easy to install and is suitable for those who prioritize efficiency and space utilization.

Introduction to GN Vertical Cutting Dryer

For African customers, GN Solids Control provides the GNCD930G series vertical cutting dryer. These dryers can process up to 50 tons of cuttings per hour and reduce the oil content to below 5%, which greatly improves resource reuse. They employ centrifugal force technology to dry cuttings from oil-based and synthetic-based drilling mud. All major rotating parts have undergone dynamic balance testing to ensure stability and minimize operational noise.

GN Solids Control offers a vertical cutting dryer with a speed of 900RPM and a separation G Force of 420G, which meets standard usage requirements. Furthermore, customers can opt for frequency conversion control to adjust the speed based on their specific needs for optimal results.

Pictures below present the effectiveness of oil recovery.

Innovating the HDD Industry: Efficient Mud Mixing and Intelligent Recycling Integrated System

Introduction

Within the realm of trench-less construction, the efficient management and recycling of drilling mud holds paramount importance for bolstering both construction efficiency and environmental stewardship. GN Solids Control is glad to introduce the GNMS-500K mud recycling system, a cutting-edge mud recycling system tailored exclusively for directional drilling enterprises, it promises to usher in a new era of groundbreaking construction.

Core Attributes of the GNMS-500K Mud Recycling System:

  1. Unparalleled Mixing Efficiency: Boasting a mixing capacity of 20 cubic meters per hour, our system effortlessly fulfills the demands of even the most ambitious projects.
  2. Universal Applicability: Versatile across a wide range of projects, the GNMS-500K seamlessly integrates with Horizontal Directional Drilling (HDD), Bored Pile endeavors, Micro Tunnel Boring Machines (TBM), Diamond Drilling, Water Well Drilling, and numerous other applications.
  3. Flexible Modular Construction: Comprising a sophisticated mud treating system, centrifugal pump, mud mixing hopper, and mud cleaner, this system offers unparalleled customization options, including the integration of skid-mounted, hydraulic jack-up, or trailer-mounted tanks to suit your specific needs.
  4. Rapid Deployment Capability: As a pioneer in the field, GN has designed the GNMS-500K with a fast hydraulic jack-up mud system, guaranteeing swift setup and operational readiness.
  5. Compact & Transport-Friendly Design: Engineered for hassle-free inland transportation in most countries, the GNMS-500K eliminates the need to detach equipment from the tank. Disassembling the equipment atop the tank allows for a seamless fit into a standard ISO container, facilitating seamless sea freight transportation.

GN Mud Recycling System Series

GN Solids Control manufactures 2 main series of mud recycling systems: K series are economy mud recycling systems and B series are self contained mud recycling systems. GN K series are largely used in mud cleaning and recycling without mud storage and mixing function, an extra storage tank and a mixing unit are needed. GN B series mud system integrated with the function of mud recycling, mud storage and mud mixing, it meet the demands of middle to large drilling rigs with excellent multiple stages separation feature.

3 Phase Decanter Centrifuge For Oil Water Separation

Introduction

GN Solids Control, a prominent supplier of industrial separation solutions, has announced the successful sale of its latest GNLWS364 three-phase decanter centrifuge model to domestic firms specializing in environmental protection. Boasting superior three-phase separation technology, this centrifuge offers highly efficient and eco-friendly solutions for diverse industries such as oil refining, food processing, and biofuel manufacturing.

Features and Applications:

The GN 14 inch (360mm) diameter bowl decanter centrifuge which has a length over diameter ratio of 3.5:1 with high speed up to 4000 RPM. The centrifugally casted duplex stainless steel bowl and the tungsten carbide hardened tiles on the solids conveyor maximize the GNLW363 centrifuges operational service life between overhauls.

It incorporates cutting-edge centrifugal separation technology, adept at efficiently segregating three distinct phases of materials—solids, and two distinct liquids—through the application of centrifugal force. This advanced approach is particularly tailored for handling materials characterized by varying densities, thereby guaranteeing a high level of separation efficiency and purity.

The versatile three-phase decanter centrifuge finds application across numerous industries, encompassing but not limited to, refining processes where it separates oil from oily sludge in refinery pools, extraction of both animal and vegetable oils, starch manufacturing through the segregation of wheat starch and gluten, refining operations that involve the separation of oil, water, and solids, coal tar processing, biofuel production, formulation of lubricating oil additives, and the extraction of fats from meat, poultry, and fish (encompassing both edible and inedible oils, as well as yellow, white, and brown fats).

GN Solids Control Prospect

The unveiling of the GNLWS364 model three-phase decanter centrifuge has not only fortified GN Solids Control’s position as a competitive player in the industrial separation equipment landscape but also furnished domestic environmental protection companies with robust technical backing. This empowerment is poised to facilitate significant advancements in both environmental protection endeavors and resource recycling practices.

1500 GPM Geothermal Mud Treating System for Drilling Contractor

Introduction

Recently, GN Solids Control has supplied a comprehensive mud treatment system with a capacity of 1500 GPM, tailored specifically for an international geothermal drilling contractor. This advanced system is crafted to withstand the demanding requirements of geothermal drilling, guaranteeing effective and dependable mud processing even in harsh conditions.

System Layout

At the heart of the system lie two state-of-the-art GNZS594J-SHBF shale shakers, which are outfitted with cutting-edge screening technology. This technology enables exceptional solids removal capabilities and significantly prolongs the service life of the units, ensuring efficient and durable performance at the core of the mud treatment system.

Enhancing the capabilities of the shale shakers is the GNZJ594J-D3S16NF mud cleaner, which serves as a vital component in the mud treatment system. This unit specializes in the further refinement of the drilling mud, adeptly eliminating fine particles that may have escaped the shakers’ attention. By improving the overall quality of the mud, the mud cleaner contributes to optimal drilling performance and extends the longevity of the drilling fluid, thereby maximizing operational efficiency.

The mud treatment system is bolstered by a comprehensive array of five tanks, each tailored to fulfill a distinct role. The Shaker Tank initiates the screening process, while the Intermediate Tank facilitates the transfer of mud. The Suction Tank is responsible for drawing in the mud, and the Reserve Tank provides additional storage capacity. Lastly, the Water Tank supplies clean water, ensuring a continuous and efficient flow of resources throughout the system.

Furthermore, GN Solids Control has incorporated essential accessories to refine and enhance the system’s performance. The Mud Agitator ensures thorough mixing of the drilling fluid, ensuring consistent quality throughout the process. The centrifugal pump and jet mud mixer collaborate to promote efficient circulation and blending of the mud, maintaining its optimal consistency. Additionally, mud guns are integrated into the system to facilitate targeted cleaning and directed fluid movement, further optimizing the overall mud treatment process.

Summary for Geothermal Drilling Treatment

In conclusion, the 1500 GPM mud treating system offered by GN Solids Control stands as the pinnacle of geothermal drilling technology. Its combination of reliability, efficiency, and exceptional performance caters perfectly to the unique demands of international drilling projects, ensuring that geothermal drilling operations run smoothly and effectively.

 

 

GNLW224 Decanter Centrifuge for Salt Chemical Applications

At GN Solids Control , we are proud to introduce our GNLW224 Decanter Centrifuge, an advanced and reliable solution for salt chemical applications in international markets. This equipment is designed to optimize the solid-liquid separation process, offering exceptional performance across various chemical and mineral treatment industries.

Key Features of the GNLW224 Decanter Centrifuge

The GNLW224 Decanter Centrifuge is known for its efficiency and material handling capabilities in salt chemical applications. Some of its standout features include:

Compact and Efficient Design: The GNLW224 is designed to occupy minimal space in industrial facilities, making it easy to integrate into existing processing plants. Despite its compact size, its processing capacity is not compromised.

High Separation Capacity: This decanter centrifuge offers highly efficient solid and liquid separation, ideal for treating saline solutions. Thanks to its adjustable speed and optimized bowl design, it ensures consistent and effective separation.

Durable Construction: Built with high-quality materials, the GNLW224 is resistant to corrosion and harsh conditions typical of salt chemical applications. This ensures a prolonged lifespan and low maintenance, thereby reducing long-term operational costs.

Easy Operation and Maintenance: The automatic control system allows for simple and safe operation of the centrifuge. Additionally, its design facilitates access to key components for maintenance, ensuring minimal downtime.

 

International Applications of the GNLW224 Decanter Centrifuge

The GNLW224 has been successfully implemented in various salt chemical plants worldwide, from Asia to Europe and Latin America. Its ability to handle large volumes of saline sludge and other chemical by-products makes it a popular choice among industries looking to enhance their separation processes and reduce production costs.

The GNLW224 Decanter Centrifuge is a proven solution for salt chemical applications, with a robust and efficient design that meets the needs of international markets. At GN Solids Control , we are committed to providing high-quality equipment that improves our clients’ industrial processes and optimizes their operations.

For more information on the GNLW224 Decanter Centrifuge and how it can benefit your operation, please feel free to contact us.

 

 

Trailer Mounted Mud Tank Delivery for Middle East Client

Introduction

GN Solids Control‘s recent accomplishment of delivering five trailer-mounted mud tanks to a prominent client in the Middle East underscores the company’s prowess in product diversification and its dedication to innovation and customer satisfaction. These mud tanks, designed for maximum mobility and operational efficiency in harsh environments, exemplify GN Solids Control’s commitment to addressing the unique challenges of the region.

Design and Advantages

The trailer-mounted design is a strategic choice, facilitating seamless transportation and swift deployment, essential for operations in remote and difficult-to-access locations. Crafted from premium materials, these tanks withstand extreme temperatures and rugged conditions, ensuring durability and reliability. Furthermore, the integration of advanced automation systems allows for real-time monitoring and control of the mud recycling process, enhancing operational efficiency and precision.

The mud tanks’ comprehensive recycling system, comprising shale shakers, desanders, desilters, and decanter centrifuges, effectively removes solids from drilling fluids, minimizing waste and maximizing fluid reuse. This environmentally conscious approach not only mitigates ecological impact but also slashes operational costs, promoting sustainability and economic viability.

All about GN Mud Tank

GN solids control designs and manufactures various types of tank including mud tank, water tank, oil tank, etc. GN solid control mud tanks are usually used to install solids control equipment, storage mud, mixing mud, etc. It meets utility request of the drilling solid control system, mud plant and solid-liquid separation system. According to different working conditions, mud tanks can be customized into horizontal mud tank, vertical mud tank and trailer mounted mud tank.

Besides, GN is capable of customizing these mud tanks to precisely match the client’s requirements underscores its flexibility and adaptability. The tanks’ compatibility with both water-based and oil-based mud underscores their versatility across diverse drilling scenarios.

This successful delivery solidifies GN Solids Control’s position as a forerunner in the global oil and gas industry, renowned for delivering tailored, high-quality solutions that address clients’ specific challenges across various regions. As the company expands its presence in the Middle East, this project serves as a testament to its growing expertise and influence in the field of solids control equipment.

Offshore Drilling Mud Centrifuge and Cuttings Dryer Headed to Asia Oilfield Service Company

GN Solids Control, a leader in solids control and waste management equipment, is proud to announce the shipment of six GNLW363D-FHD hydraulic decanter centrifuges, two GNCD930G vertical cuttings dryers, and eight screw pumps to an esteemed oilfield service company in Asia. This shipment underscores GN Solids Control’s commitment to providing high-quality and reliable equipment for offshore drilling operations, contributing to the efficiency and sustainability of oilfield projects around the globe.

The GNLW363D-FHD Hydraulic Decanter Centrifuge

The GNLW363D-FHD hydraulic decanter centrifuge is engineered to meet the demanding requirements of offshore drilling. This model is equipped with a 14-inch bowl, designed to maximize the separation of solids from drilling fluids. The centrifuge’s hydraulic drive ensures stable operation even under fluctuating load conditions, which is critical in offshore environments where operational reliability is paramount.

One of the key features of the GNLW363D-FHD is its ability to handle a wide range of mud types with varying viscosities and densities. The centrifuge operates efficiently at different speeds, providing flexibility in managing the separation process. This adaptability is essential in offshore drilling, where the nature of the drilling fluid can vary significantly depending on the geological formations being drilled.

The GNCD930G Vertical Cuttings Dryer

In addition to the decanter centrifuges, the shipment also includes two GNCD930G vertical cuttings dryers. These dryers are designed to reduce the moisture content of drill cuttings, making them easier and more cost-effective to dispose of. The GNCD930G model is known for its high processing capacity and efficiency, capable of handling up to 30 tons per hour, depending on the type of cuttings and drilling fluids involved.

The vertical cuttings dryer uses centrifugal force to separate the drilling fluids from the cuttings, ensuring that the maximum amount of fluid is recovered and can be reused in the drilling process. This not only reduces the amount of waste generated but also minimizes the environmental impact of offshore drilling operations.

 

Supporting Equipment: Eight Screw Pumps

To complement the decanter centrifuges and cuttings dryers, GN Solids Control is also providing eight screw pumps as part of this shipment. These pumps are integral to the operation of the centrifuges, ensuring a consistent feed of drilling mud into the centrifuge for processing. The screw pumps are designed for durability and reliability, capable of handling the abrasive nature of drilling fluids over extended periods.

 

Commitment to Quality and Service

This significant shipment to an Asian oilfield service company highlights GN Solids Control‘s commitment to supporting the global oil and gas industry with advanced, high-quality equipment. The company’s products are designed to meet the stringent demands of offshore drilling, where equipment reliability and efficiency are critical to the success of operations.

GN Solids Control continues to innovate and expand its product offerings, ensuring that its clients have access to the best possible solutions for their drilling and waste management needs. The company’s global presence, including its operations in the United States through GN Solids America, enables it to provide timely and effective support to clients around the world.

Innovative Modular Design for Oil Sludge Treatment: A Recent Project for a South American Client

Introduction:
Oil sludge treatment is a critical process that helps to remove impurities and contaminants from oil, making it reusable and safe for the environment. Recently, we had the opportunity to work on an oil sludge treatment project for a South American client, and we are excited to share the details of our innovative modular design with you.

The Modular Design:
The core of our system lies in its modular design, which allows for easy installation and customization based on the client’s specific needs. The system includes three main components: the GN solids vacuum pump for sludge transfer, the GN shale shaker for large particles, and the GN decanter centrifuge for fine particles between 2-5 microns.

The GN solids vacuum pump is a powerful and efficient tool for transferring oil sludge from one location to another. It can handle high volumes of sludge and is designed to be durable and reliable, even in harsh environments.

The GN shale shaker is used to remove large particles from the sludge, such as debris and other solid waste. This helps to ensure that the centrifuge can effectively process the remaining sludge and remove fine particles.

Finally, the GN decanter centrifuge is used to remove fine particles from the sludge, leaving behind clean and reusable oil. The centrifuge is designed to be highly effective at removing particles between 2-5 microns, which is essential for achieving high-quality oil.

Industrial and Water Waste Treatment:
In addition to its effectiveness in oil sludge treatment, our centrifuge can also be used for industrial and water waste treatment. This allows our clients to achieve their environmental goals by reducing waste and promoting sustainability.

About Us
We are thrilled to have had the opportunity to work on this oil sludge treatment project for our South American client. Our modular design, which includes the GN solids vacuum pump, vibrating screen, and decanter centrifuge, proved to be an effective solution for treating oil sludge and removing impurities. We are confident that our system will continue to provide value for our clients and help them achieve their environmental goals.

 

One Batch of GN Screw Conveyors Ready to Deliver

In the GN workshop, a batch of screw conveyors is nearing completion of assembly. The screw conveyor is a versatile conveying equipment primarily designed for transporting materials such as sludge, cuttings, and dewatered mud cakes.

GN Screw Conveyor is widely used in the oil and gas industry to transfer drilling cuttings to the cuttings dryer and collection box. GN offers three different diameters: 12 inches, 14 inches, and 18 inches, with each size having four different length options to suit the specific drilling site requirements of the customer.

GN Screw Conveyor Features & Benefits

GN Solids utilize a custom designed and constructed Screw Conveyor (Auger) as part of drilling waste management system.The Auger is designed with 12 feet per section which makes it to be standard spare parts for exchange with each other.The screw material utilized by GN is abrasive material which lasts longer than our competitors. The Screw Conveyor(Auger) is designed to offer an efficient, low cost, cuttings transport system for offshore and onshore drilling installations. The screw conveyor are manufactured to the highest safety standards and are fitted with protective grating or cover to prevent the unwanted entering the conveyor system, and to offer enhanced safety for all personnel.

Besides the Screw Conveyor, GN Solids Control also have the cuttings transfer pump for the movement of the drilling cuttings.

GN Screw Conveyor Applications

The screw conveyor’s design focuses on versatility and efficiency, making it an ideal choice for a wide range of industrial applications. In drilling mud circulation systems, it effectively handles the transportation of cuttings discharged from solid control shale shaker, ensuring seamless integration into the drilling process. Similarly, in environmental sludge dewatering industries, the screw conveyor plays a crucial role in conveying dewatered mud cakes from Dewatering Centrifuges to the next stage of processing, contributing to efficient and effective sludge management.