Author: GN Solidscontrol

GN Separation to Attend at Electra Mining Africa 2024: Leading the Frontier of Mining Technology

Introduction:

Positioned at the dawn of a revolutionary technological shift and the pursuit of sustainable practices in the mining industry, Electra Mining Africa 2024 promises to be a pivotal gathering for global stakeholders. Scheduled to unfold from September 2nd to 6th, 2024, within the esteemed Expo Centre in Nasrec, Johannesburg, South Africa, this biennial showcase stands as a beacon of innovation, fostering networks, and facilitating collaboration within the African mining and minerals processing landscape.

Welcome to GN Separation’s booth G7, Hall 8.

The company cordially extends an invitation to all mining professionals, engineers, equipment suppliers, and investors, to visit Booth G7 in Hall 8 during Electra Mining Africa 2024. This platform offers a unique chance to experience GN Separation’s cutting-edge screening technologies, engage in insightful technical dialogues with experts, and explore avenues for mutually beneficial business partnerships. Whether aiming to optimize existing mining processes or invest in the forefront of screening innovations, GN Separation’s dedicated team is ready to deliver customized solutions tailored precisely to individual needs and aspirations.

What you can see in GN Separation Booth

High-Frequency Vibrating Screens: Ideal for a broad spectrum of minerals, encompassing dewatering, desliming, and classification, these screens incorporate advanced vibration technology to elevate screening efficiency and refine product quality.

Linear Motion Screens: Engineered for rigorous applications, these screens boast remarkable durability and extended service life. They are ideally suited for scalping, sizing, and eliminating oversized particles from feedstock, ensuring precision and reliability.

Banana Screens: Characterized by their distinctive curved design, banana screens maximize screen area and optimize material stratification, making them the optimal choice for high-capacity screening of coarse materials, delivering exceptional performance and efficiency.

Prospects for the future

As the mining sector undergoes continuous transformation, the significance of innovative and efficient screening solutions grows increasingly paramount. GN Separation’s participation in Electra Mining Africa 2024 underscores our dedication to spearheading technological progress and advocating for sustainable mining methodologies. We extend a warm invitation to all industry stakeholders to visit our booth G7 in Hall 8, engage in insightful conversations, and discover the myriad advantages of collaborating with GN Separation for your entire mine screening requirements.

GN Solids America Will Be Present at ExpoMina Peru 2024

We are pleased to announce our participation in ExpoMina Peru 2024, one of the most important mining industry events in Latin America. GN Solids America will be present at this major event on September 11, 12, and 13 at the Jockey Exhibition Center in Lima, Peru.

Visit us at our booth E-139!

At GN Solids America, we are committed to innovation and excellence in solids control, offering high-quality solutions and advanced technology for the mining industry. During the exhibition, our team will be available to showcase our latest products and solid separation technologies, as well as to discuss how our solutions can optimize your operations, improve efficiency, and reduce costs.

 

What can you expect when you visit us at booth E-139?

Showcase of Innovative Solutions: We will be presenting our latest and most innovative solutions for solids control in the mining industry. Our focus on solids separation technology is designed to maximize efficiency and minimize operational costs.

 

Personalized Advice from Experts: Our engineers and specialists will be available to provide personalized advice, answer your questions, and offer guidance on how our technologies can be integrated into your mining operations.

 

Information on New Products: Get details about our latest products and discover how they can benefit your mining project. We are ready to demonstrate the advantages of our solutions in real-time.

 

Exclusive Promotions and Discounts: Take advantage of special promotions and discounts available only during ExpoMina Peru 2024. This is a unique opportunity to access our cutting-edge solutions with added benefits.

 

Committed to Your Success

We are excited about the opportunity to meet with you and show how GN Solids America can be a valuable partner for your mining operation. Our commitment is to your success, and we continuously work to provide reliable and efficient solutions that help you achieve your goals.

 

Feel free to schedule a meeting with our team during the exhibition, or simply drop by our booth for an informal chat. We would be delighted to meet you and explore how we can collaborate to enhance your operations.

 

See You at ExpoMina Peru 2024!

We look forward to seeing you at booth E-139 at the Jockey Exhibition Center from September 11 to 13. For more information or to arrange a meeting, please contact us. We are here to help you take your mining operation to the next level!

GNLW224 Decanter Centrifuge for Salt Chemical Applications

At GN Solids Control , we are proud to introduce our GNLW224 Decanter Centrifuge, an advanced and reliable solution for salt chemical applications in international markets. This equipment is designed to optimize the solid-liquid separation process, offering exceptional performance across various chemical and mineral treatment industries.

Key Features of the GNLW224 Decanter Centrifuge

The GNLW224 Decanter Centrifuge is known for its efficiency and material handling capabilities in salt chemical applications. Some of its standout features include:

Compact and Efficient Design: The GNLW224 is designed to occupy minimal space in industrial facilities, making it easy to integrate into existing processing plants. Despite its compact size, its processing capacity is not compromised.

High Separation Capacity: This decanter centrifuge offers highly efficient solid and liquid separation, ideal for treating saline solutions. Thanks to its adjustable speed and optimized bowl design, it ensures consistent and effective separation.

Durable Construction: Built with high-quality materials, the GNLW224 is resistant to corrosion and harsh conditions typical of salt chemical applications. This ensures a prolonged lifespan and low maintenance, thereby reducing long-term operational costs.

Easy Operation and Maintenance: The automatic control system allows for simple and safe operation of the centrifuge. Additionally, its design facilitates access to key components for maintenance, ensuring minimal downtime.

 

International Applications of the GNLW224 Decanter Centrifuge

The GNLW224 has been successfully implemented in various salt chemical plants worldwide, from Asia to Europe and Latin America. Its ability to handle large volumes of saline sludge and other chemical by-products makes it a popular choice among industries looking to enhance their separation processes and reduce production costs.

The GNLW224 Decanter Centrifuge is a proven solution for salt chemical applications, with a robust and efficient design that meets the needs of international markets. At GN Solids Control , we are committed to providing high-quality equipment that improves our clients’ industrial processes and optimizes their operations.

For more information on the GNLW224 Decanter Centrifuge and how it can benefit your operation, please feel free to contact us.

 

 

Trailer Mounted Mud Tank Delivery for Middle East Client

Introduction

GN Solids Control‘s recent accomplishment of delivering five trailer-mounted mud tanks to a prominent client in the Middle East underscores the company’s prowess in product diversification and its dedication to innovation and customer satisfaction. These mud tanks, designed for maximum mobility and operational efficiency in harsh environments, exemplify GN Solids Control’s commitment to addressing the unique challenges of the region.

Design and Advantages

The trailer-mounted design is a strategic choice, facilitating seamless transportation and swift deployment, essential for operations in remote and difficult-to-access locations. Crafted from premium materials, these tanks withstand extreme temperatures and rugged conditions, ensuring durability and reliability. Furthermore, the integration of advanced automation systems allows for real-time monitoring and control of the mud recycling process, enhancing operational efficiency and precision.

The mud tanks’ comprehensive recycling system, comprising shale shakers, desanders, desilters, and decanter centrifuges, effectively removes solids from drilling fluids, minimizing waste and maximizing fluid reuse. This environmentally conscious approach not only mitigates ecological impact but also slashes operational costs, promoting sustainability and economic viability.

All about GN Mud Tank

GN solids control designs and manufactures various types of tank including mud tank, water tank, oil tank, etc. GN solid control mud tanks are usually used to install solids control equipment, storage mud, mixing mud, etc. It meets utility request of the drilling solid control system, mud plant and solid-liquid separation system. According to different working conditions, mud tanks can be customized into horizontal mud tank, vertical mud tank and trailer mounted mud tank.

Besides, GN is capable of customizing these mud tanks to precisely match the client’s requirements underscores its flexibility and adaptability. The tanks’ compatibility with both water-based and oil-based mud underscores their versatility across diverse drilling scenarios.

This successful delivery solidifies GN Solids Control’s position as a forerunner in the global oil and gas industry, renowned for delivering tailored, high-quality solutions that address clients’ specific challenges across various regions. As the company expands its presence in the Middle East, this project serves as a testament to its growing expertise and influence in the field of solids control equipment.

Offshore Drilling Mud Centrifuge and Cuttings Dryer Headed to Asia Oilfield Service Company

GN Solids Control, a leader in solids control and waste management equipment, is proud to announce the shipment of six GNLW363D-FHD hydraulic decanter centrifuges, two GNCD930G vertical cuttings dryers, and eight screw pumps to an esteemed oilfield service company in Asia. This shipment underscores GN Solids Control’s commitment to providing high-quality and reliable equipment for offshore drilling operations, contributing to the efficiency and sustainability of oilfield projects around the globe.

The GNLW363D-FHD Hydraulic Decanter Centrifuge

The GNLW363D-FHD hydraulic decanter centrifuge is engineered to meet the demanding requirements of offshore drilling. This model is equipped with a 14-inch bowl, designed to maximize the separation of solids from drilling fluids. The centrifuge’s hydraulic drive ensures stable operation even under fluctuating load conditions, which is critical in offshore environments where operational reliability is paramount.

One of the key features of the GNLW363D-FHD is its ability to handle a wide range of mud types with varying viscosities and densities. The centrifuge operates efficiently at different speeds, providing flexibility in managing the separation process. This adaptability is essential in offshore drilling, where the nature of the drilling fluid can vary significantly depending on the geological formations being drilled.

The GNCD930G Vertical Cuttings Dryer

In addition to the decanter centrifuges, the shipment also includes two GNCD930G vertical cuttings dryers. These dryers are designed to reduce the moisture content of drill cuttings, making them easier and more cost-effective to dispose of. The GNCD930G model is known for its high processing capacity and efficiency, capable of handling up to 30 tons per hour, depending on the type of cuttings and drilling fluids involved.

The vertical cuttings dryer uses centrifugal force to separate the drilling fluids from the cuttings, ensuring that the maximum amount of fluid is recovered and can be reused in the drilling process. This not only reduces the amount of waste generated but also minimizes the environmental impact of offshore drilling operations.

 

Supporting Equipment: Eight Screw Pumps

To complement the decanter centrifuges and cuttings dryers, GN Solids Control is also providing eight screw pumps as part of this shipment. These pumps are integral to the operation of the centrifuges, ensuring a consistent feed of drilling mud into the centrifuge for processing. The screw pumps are designed for durability and reliability, capable of handling the abrasive nature of drilling fluids over extended periods.

 

Commitment to Quality and Service

This significant shipment to an Asian oilfield service company highlights GN Solids Control‘s commitment to supporting the global oil and gas industry with advanced, high-quality equipment. The company’s products are designed to meet the stringent demands of offshore drilling, where equipment reliability and efficiency are critical to the success of operations.

GN Solids Control continues to innovate and expand its product offerings, ensuring that its clients have access to the best possible solutions for their drilling and waste management needs. The company’s global presence, including its operations in the United States through GN Solids America, enables it to provide timely and effective support to clients around the world.

Innovative Modular Design for Oil Sludge Treatment: A Recent Project for a South American Client

Introduction:
Oil sludge treatment is a critical process that helps to remove impurities and contaminants from oil, making it reusable and safe for the environment. Recently, we had the opportunity to work on an oil sludge treatment project for a South American client, and we are excited to share the details of our innovative modular design with you.

The Modular Design:
The core of our system lies in its modular design, which allows for easy installation and customization based on the client’s specific needs. The system includes three main components: the GN solids vacuum pump for sludge transfer, the GN shale shaker for large particles, and the GN decanter centrifuge for fine particles between 2-5 microns.

The GN solids vacuum pump is a powerful and efficient tool for transferring oil sludge from one location to another. It can handle high volumes of sludge and is designed to be durable and reliable, even in harsh environments.

The GN shale shaker is used to remove large particles from the sludge, such as debris and other solid waste. This helps to ensure that the centrifuge can effectively process the remaining sludge and remove fine particles.

Finally, the GN decanter centrifuge is used to remove fine particles from the sludge, leaving behind clean and reusable oil. The centrifuge is designed to be highly effective at removing particles between 2-5 microns, which is essential for achieving high-quality oil.

Industrial and Water Waste Treatment:
In addition to its effectiveness in oil sludge treatment, our centrifuge can also be used for industrial and water waste treatment. This allows our clients to achieve their environmental goals by reducing waste and promoting sustainability.

About Us
We are thrilled to have had the opportunity to work on this oil sludge treatment project for our South American client. Our modular design, which includes the GN solids vacuum pump, vibrating screen, and decanter centrifuge, proved to be an effective solution for treating oil sludge and removing impurities. We are confident that our system will continue to provide value for our clients and help them achieve their environmental goals.

 

GNTBM-320 TBM Slurry Separation Plant

GN Solids Control, a leading manufacturer in the solids control and waste management industry, recently delivered its state-of-the-art GNTBM-320 TBM Slurry Separation Plant to a prestigious client in China. This delivery marks another milestone in GN’s commitment to providing innovative and efficient solutions for tunneling and drilling projects worldwide.

The Role of TBM Slurry Separation Plants

Tunnel Boring Machines (TBMs) are essential in modern tunneling projects, particularly in urban areas where minimizing disruption to the surface environment is crucial. TBMs use a slurry system to stabilize the tunnel face and transport excavated materials to the surface. However, managing and recycling this slurry is a significant challenge that requires advanced technology.

 

Slurry separation plants like the GNTBM-320 play a critical role in this process. They separate the excavated materials from the slurry, allowing the reuse of clean slurry in the tunneling process. This not only enhances the efficiency of the tunneling operation but also reduces the environmental impact by minimizing waste.

 

GNTBM-320: A Cutting-Edge Solution

The GNTBM-320 TBM Slurry Separation Plant is one of GN Solids Control‘s flagship products, designed to handle the demanding requirements of large-scale tunneling projects. It boasts several features that make it an ideal choice for clients seeking high performance and reliability.

 

  1. High Processing Capacity

The GNTBM-320 is engineered to process large volumes of slurry efficiently. Its robust design ensures continuous operation, even in the most challenging conditions, making it suitable for extensive tunneling projects where downtime is not an option.

 

  1. Advanced Separation Technology

At the heart of the GNTBM-320 is GN’s proprietary separation technology. This system uses a combination of shakers, hydrocyclones, and centrifuges to achieve precise separation of solids from the slurry. The result is a highly efficient process that delivers clean slurry back into the TBM system, ensuring smooth and uninterrupted tunneling operations.

 

  1. User-Friendly Design

The GNTBM-320 is designed with the end-user in mind. Its modular structure allows for easy transportation and quick assembly on-site, reducing setup time. Additionally, the plant is equipped with an intuitive control system that simplifies operation and monitoring, ensuring that even operators with minimal training can manage the plant effectively.

 

  1. Durability and Reliability

Built with high-quality materials and components, the GNTBM-320 is designed to withstand the harsh conditions often encountered in tunneling projects. Its durability ensures a long service life with minimal maintenance, providing excellent value for the client.

 

The China Project: A Testament to GN’s Excellence

The recent delivery of the GNTBM-320 to a Chinese client underscores GN Solids Control’s growing reputation in the international market. The client, a major player in the construction industry, selected the GNTBM-320 for its reliability, efficiency, and proven track record in similar projects.

 

This project involves a large-scale tunneling operation in a densely populated urban area, where maintaining the integrity of the surrounding environment is paramount. The GNTBM-320’s ability to efficiently separate and recycle slurry is crucial to the success of this project, ensuring that the tunneling process proceeds smoothly while minimizing environmental impact.

 

Looking Ahead

As urbanization continues to drive the demand for infrastructure development, the need for advanced tunneling solutions like the GNTBM-320 TBM Slurry Separation Plant will only increase. GN Solids Control remains committed to innovation and excellence, providing clients with the tools they need to succeed in their projects.

 

The successful deployment of the GNTBM-320 in China is a clear indication of GN‘s capabilities and its dedication to serving the global market. As GN continues to expand its product offerings and reach, it will undoubtedly remain at the forefront of the solids control and waste management industry.

One Batch of GN Screw Conveyors Ready to Deliver

In the GN workshop, a batch of screw conveyors is nearing completion of assembly. The screw conveyor is a versatile conveying equipment primarily designed for transporting materials such as sludge, cuttings, and dewatered mud cakes.

GN Screw Conveyor is widely used in the oil and gas industry to transfer drilling cuttings to the cuttings dryer and collection box. GN offers three different diameters: 12 inches, 14 inches, and 18 inches, with each size having four different length options to suit the specific drilling site requirements of the customer.

GN Screw Conveyor Features & Benefits

GN Solids utilize a custom designed and constructed Screw Conveyor (Auger) as part of drilling waste management system.The Auger is designed with 12 feet per section which makes it to be standard spare parts for exchange with each other.The screw material utilized by GN is abrasive material which lasts longer than our competitors. The Screw Conveyor(Auger) is designed to offer an efficient, low cost, cuttings transport system for offshore and onshore drilling installations. The screw conveyor are manufactured to the highest safety standards and are fitted with protective grating or cover to prevent the unwanted entering the conveyor system, and to offer enhanced safety for all personnel.

Besides the Screw Conveyor, GN Solids Control also have the cuttings transfer pump for the movement of the drilling cuttings.

GN Screw Conveyor Applications

The screw conveyor’s design focuses on versatility and efficiency, making it an ideal choice for a wide range of industrial applications. In drilling mud circulation systems, it effectively handles the transportation of cuttings discharged from solid control shale shaker, ensuring seamless integration into the drilling process. Similarly, in environmental sludge dewatering industries, the screw conveyor plays a crucial role in conveying dewatered mud cakes from Dewatering Centrifuges to the next stage of processing, contributing to efficient and effective sludge management.

22-Inch Big Bowl Decanter Centrifuges for Asia Oilfield Service Company

At GN Solids Control, we pride ourselves on delivering cutting-edge solutions for the oil and gas industry. One of our flagship products, the 22-inch big bowl decanter centrifuge, has recently been supplied to an Asia Oilfield Service Company, marking a significant milestone in enhancing their operational efficiency. This blog will explore the features, specifications, and benefits of the 22-inch big bowl decanter centrifuge, highlighting its role in optimizing oilfield services.

The Role of Decanter Centrifuges in Oilfield Services

Decanter centrifuges are crucial in the oilfield industry for their ability to separate solids from liquids in drilling fluids. This separation process is essential for maintaining the quality of drilling mud, reducing waste, and improving the overall efficiency of drilling operations. The 22-inch big bowl decanter centrifuge, with its advanced design and superior performance, stands out as a vital tool for oilfield service companies.

 

Key Features of the 22-Inch Big Bowl Decanter Centrifuge

High Processing Capacity: The 22-inch bowl diameter allows for the handling of large volumes of drilling fluid, making it ideal for high-demand oilfield operations.

Robust Construction: Built with high-quality materials, the centrifuge is designed to withstand harsh operational environments and extend the equipment’s lifespan.

Advanced Control Systems: Equipped with modern control systems, the centrifuge ensures precise and reliable separation performance, enhancing the efficiency of drilling operations.

Energy Efficiency: The design of the centrifuge optimizes energy consumption, reducing operational costs while maintaining high performance.

Ease of Maintenance: The centrifuge is designed for easy access and maintenance, minimizing downtime and ensuring continuous operation.

Specifications of the 22-Inch Big Bowl Decanter Centrifuge

Model   GNLW554 Series

Bowl Diameter  22 inches (550 mm)

Bowl Length       71 inches (1800 mm)

Max Capacity     600 GPM

Max Bowl Speed              0-2500 RPM

Main Drive Motor            90 kW

Back Drive Motor             37 kW

Separation Factor            2719 G

Benefits for the Asia Oilfield Service Company

The introduction of the 22-inch big bowl decanter centrifuge to the Asia Oilfield Service Company brings numerous benefits:

 

Enhanced Operational Efficiency: The high processing capacity and advanced separation capabilities of the centrifuge significantly improve the efficiency of drilling operations, allowing for faster processing times and reduced downtime.

Cost Savings: By optimizing the use of drilling fluids and reducing waste, the centrifuge helps lower operational costs. Its energy-efficient design further contributes to cost savings by minimizing power consumption.

Improved Environmental Compliance: Effective separation of solids from drilling fluids reduces the environmental impact of drilling operations, helping the company meet regulatory requirements and enhance its sustainability efforts.

Increased Equipment Longevity: The robust construction and high-quality materials used in the centrifuge ensure a longer lifespan, reducing the need for frequent replacements and maintenance.

Flexibility in Operations: The centrifuge‘s ability to handle varying drilling fluid conditions makes it adaptable to different operational needs, providing the company with greater flexibility in managing their projects.

The deployment of the 22-inch big bowl decanter centrifuge by the Asia Oilfield Service Company underscores GN Solids Control’s commitment to delivering high-performance solutions tailored to the specific needs of the oil and gas industry. This advanced centrifuge not only enhances operational efficiency but also contributes to cost savings and environmental sustainability. As GN Solids Control continues to innovate and expand its product offerings, we remain dedicated to supporting our clients in achieving their operational goals with state-of-the-art equipment and exceptional service.

 

What Is Best Solution For TBM Slurry Treatment?

An effective TBM slurry separation plant is crucial for the successful operation of slurry-supported tunnel boring machines (TBMs). GN Slurry separation plant, which is widely used in projects involving AVN Machines, Mix Shields, or Shaft Sinking Machines, demonstrates this importance. GN Solids Control employs a range of equipment, including shale shakers, desanders, desilters, and decanter centrifuges, to efficiently separate and remove excavated solids from the bentonite suspension. This suspension is a mixture of water and thixotropic clay that is used to facilitate the excavation process.

The cleaned fluid, which is now free of solids, is then recirculated back into the slurry system. This closed-loop system ensures that the TBM operates smoothly and efficiently, as the clean fluid provides the necessary lubrication and support for the cutting tools.

The GN Slurry separation plant is designed to handle large volumes of slurry and process it quickly, minimizing downtime and maximizing productivity. The use of advanced equipment such as decanter centrifuges allows for a high degree of solids removal, ensuring that the recycled fluid is of the highest quality.

 

How Does GN TBM Separation Plant Stand out?

TBM and Pipe Jacking are often used in urban construction, which usually requires small working area and high treatment efficiency. GN TBM Slurry Separation Plant is specially designed to meet the above demands with a very compact foundation by optimal designing this treating system at different height levels. In order to meet the diversified operation requirements, GN TBM Slurry Separation Plant can be assembled by multiple modular units to achieve both small flow rate and large flow rate slurry treating. Besides, fast and easy disassemble guarantee GN TMB Slurry Separation Plant to move conveniently among different work sites.They’re featured as below:

1)Complete Package design for Turnkey Solutions

2) Modular, pre-assembled and small footprint units for easy and fast handling

3) 5-Phase Separation System for finer solids and more clear water

What Capacity GN Can Offer?

Small Size:GNTBM-120M (120m³/h), GNTBM-240M (240m³/h),GNTBM-360M (360m³/h), GNTBM-500M( 500m³/h)

Big Size: GNTBM-900M( 900m³/h), GNTBM-1200M(1200m³/h), GNTBM-1400M (1400m³/h), GNTBM-2000M (2000m³/h), GNTBM-2800M (2800m³/h), GNTBM-3600M(3600m³/h)

Overall, the GN Slurry separation plant is a vital component of any TBM project, as it ensures that the slurry system remains in optimal condition and supports the efficient and successful excavation of the tunnel.