Author: GN Solidscontrol

3 Phase Decanter Centrifuge For Oil Water Separation

Introduction

GN Solids Control, a prominent supplier of industrial separation solutions, has announced the successful sale of its latest GNLWS364 three-phase decanter centrifuge model to domestic firms specializing in environmental protection. Boasting superior three-phase separation technology, this centrifuge offers highly efficient and eco-friendly solutions for diverse industries such as oil refining, food processing, and biofuel manufacturing.

Features and Applications:

The GN 14 inch (360mm) diameter bowl decanter centrifuge which has a length over diameter ratio of 3.5:1 with high speed up to 4000 RPM. The centrifugally casted duplex stainless steel bowl and the tungsten carbide hardened tiles on the solids conveyor maximize the GNLW363 centrifuges operational service life between overhauls.

It incorporates cutting-edge centrifugal separation technology, adept at efficiently segregating three distinct phases of materials—solids, and two distinct liquids—through the application of centrifugal force. This advanced approach is particularly tailored for handling materials characterized by varying densities, thereby guaranteeing a high level of separation efficiency and purity.

The versatile three-phase decanter centrifuge finds application across numerous industries, encompassing but not limited to, refining processes where it separates oil from oily sludge in refinery pools, extraction of both animal and vegetable oils, starch manufacturing through the segregation of wheat starch and gluten, refining operations that involve the separation of oil, water, and solids, coal tar processing, biofuel production, formulation of lubricating oil additives, and the extraction of fats from meat, poultry, and fish (encompassing both edible and inedible oils, as well as yellow, white, and brown fats).

GN Solids Control Prospect

The unveiling of the GNLWS364 model three-phase decanter centrifuge has not only fortified GN Solids Control’s position as a competitive player in the industrial separation equipment landscape but also furnished domestic environmental protection companies with robust technical backing. This empowerment is poised to facilitate significant advancements in both environmental protection endeavors and resource recycling practices.

1500 GPM Geothermal Mud Treating System for Drilling Contractor

Introduction

Recently, GN Solids Control has supplied a comprehensive mud treatment system with a capacity of 1500 GPM, tailored specifically for an international geothermal drilling contractor. This advanced system is crafted to withstand the demanding requirements of geothermal drilling, guaranteeing effective and dependable mud processing even in harsh conditions.

System Layout

At the heart of the system lie two state-of-the-art GNZS594J-SHBF shale shakers, which are outfitted with cutting-edge screening technology. This technology enables exceptional solids removal capabilities and significantly prolongs the service life of the units, ensuring efficient and durable performance at the core of the mud treatment system.

Enhancing the capabilities of the shale shakers is the GNZJ594J-D3S16NF mud cleaner, which serves as a vital component in the mud treatment system. This unit specializes in the further refinement of the drilling mud, adeptly eliminating fine particles that may have escaped the shakers’ attention. By improving the overall quality of the mud, the mud cleaner contributes to optimal drilling performance and extends the longevity of the drilling fluid, thereby maximizing operational efficiency.

The mud treatment system is bolstered by a comprehensive array of five tanks, each tailored to fulfill a distinct role. The Shaker Tank initiates the screening process, while the Intermediate Tank facilitates the transfer of mud. The Suction Tank is responsible for drawing in the mud, and the Reserve Tank provides additional storage capacity. Lastly, the Water Tank supplies clean water, ensuring a continuous and efficient flow of resources throughout the system.

Furthermore, GN Solids Control has incorporated essential accessories to refine and enhance the system’s performance. The Mud Agitator ensures thorough mixing of the drilling fluid, ensuring consistent quality throughout the process. The centrifugal pump and jet mud mixer collaborate to promote efficient circulation and blending of the mud, maintaining its optimal consistency. Additionally, mud guns are integrated into the system to facilitate targeted cleaning and directed fluid movement, further optimizing the overall mud treatment process.

Summary for Geothermal Drilling Treatment

In conclusion, the 1500 GPM mud treating system offered by GN Solids Control stands as the pinnacle of geothermal drilling technology. Its combination of reliability, efficiency, and exceptional performance caters perfectly to the unique demands of international drilling projects, ensuring that geothermal drilling operations run smoothly and effectively.

 

 

GN Separation to Attend at Electra Mining Africa 2024: Leading the Frontier of Mining Technology

Introduction:

Positioned at the dawn of a revolutionary technological shift and the pursuit of sustainable practices in the mining industry, Electra Mining Africa 2024 promises to be a pivotal gathering for global stakeholders. Scheduled to unfold from September 2nd to 6th, 2024, within the esteemed Expo Centre in Nasrec, Johannesburg, South Africa, this biennial showcase stands as a beacon of innovation, fostering networks, and facilitating collaboration within the African mining and minerals processing landscape.

Welcome to GN Separation’s booth G7, Hall 8.

The company cordially extends an invitation to all mining professionals, engineers, equipment suppliers, and investors, to visit Booth G7 in Hall 8 during Electra Mining Africa 2024. This platform offers a unique chance to experience GN Separation’s cutting-edge screening technologies, engage in insightful technical dialogues with experts, and explore avenues for mutually beneficial business partnerships. Whether aiming to optimize existing mining processes or invest in the forefront of screening innovations, GN Separation’s dedicated team is ready to deliver customized solutions tailored precisely to individual needs and aspirations.

What you can see in GN Separation Booth

High-Frequency Vibrating Screens: Ideal for a broad spectrum of minerals, encompassing dewatering, desliming, and classification, these screens incorporate advanced vibration technology to elevate screening efficiency and refine product quality.

Linear Motion Screens: Engineered for rigorous applications, these screens boast remarkable durability and extended service life. They are ideally suited for scalping, sizing, and eliminating oversized particles from feedstock, ensuring precision and reliability.

Banana Screens: Characterized by their distinctive curved design, banana screens maximize screen area and optimize material stratification, making them the optimal choice for high-capacity screening of coarse materials, delivering exceptional performance and efficiency.

Prospects for the future

As the mining sector undergoes continuous transformation, the significance of innovative and efficient screening solutions grows increasingly paramount. GN Separation’s participation in Electra Mining Africa 2024 underscores our dedication to spearheading technological progress and advocating for sustainable mining methodologies. We extend a warm invitation to all industry stakeholders to visit our booth G7 in Hall 8, engage in insightful conversations, and discover the myriad advantages of collaborating with GN Separation for your entire mine screening requirements.

GN Solids America Will Be Present at ExpoMina Peru 2024

We are pleased to announce our participation in ExpoMina Peru 2024, one of the most important mining industry events in Latin America. GN Solids America will be present at this major event on September 11, 12, and 13 at the Jockey Exhibition Center in Lima, Peru.

Visit us at our booth E-139!

At GN Solids America, we are committed to innovation and excellence in solids control, offering high-quality solutions and advanced technology for the mining industry. During the exhibition, our team will be available to showcase our latest products and solid separation technologies, as well as to discuss how our solutions can optimize your operations, improve efficiency, and reduce costs.

 

What can you expect when you visit us at booth E-139?

Showcase of Innovative Solutions: We will be presenting our latest and most innovative solutions for solids control in the mining industry. Our focus on solids separation technology is designed to maximize efficiency and minimize operational costs.

 

Personalized Advice from Experts: Our engineers and specialists will be available to provide personalized advice, answer your questions, and offer guidance on how our technologies can be integrated into your mining operations.

 

Information on New Products: Get details about our latest products and discover how they can benefit your mining project. We are ready to demonstrate the advantages of our solutions in real-time.

 

Exclusive Promotions and Discounts: Take advantage of special promotions and discounts available only during ExpoMina Peru 2024. This is a unique opportunity to access our cutting-edge solutions with added benefits.

 

Committed to Your Success

We are excited about the opportunity to meet with you and show how GN Solids America can be a valuable partner for your mining operation. Our commitment is to your success, and we continuously work to provide reliable and efficient solutions that help you achieve your goals.

 

Feel free to schedule a meeting with our team during the exhibition, or simply drop by our booth for an informal chat. We would be delighted to meet you and explore how we can collaborate to enhance your operations.

 

See You at ExpoMina Peru 2024!

We look forward to seeing you at booth E-139 at the Jockey Exhibition Center from September 11 to 13. For more information or to arrange a meeting, please contact us. We are here to help you take your mining operation to the next level!

GNLW224 Decanter Centrifuge for Salt Chemical Applications

At GN Solids Control , we are proud to introduce our GNLW224 Decanter Centrifuge, an advanced and reliable solution for salt chemical applications in international markets. This equipment is designed to optimize the solid-liquid separation process, offering exceptional performance across various chemical and mineral treatment industries.

Key Features of the GNLW224 Decanter Centrifuge

The GNLW224 Decanter Centrifuge is known for its efficiency and material handling capabilities in salt chemical applications. Some of its standout features include:

Compact and Efficient Design: The GNLW224 is designed to occupy minimal space in industrial facilities, making it easy to integrate into existing processing plants. Despite its compact size, its processing capacity is not compromised.

High Separation Capacity: This decanter centrifuge offers highly efficient solid and liquid separation, ideal for treating saline solutions. Thanks to its adjustable speed and optimized bowl design, it ensures consistent and effective separation.

Durable Construction: Built with high-quality materials, the GNLW224 is resistant to corrosion and harsh conditions typical of salt chemical applications. This ensures a prolonged lifespan and low maintenance, thereby reducing long-term operational costs.

Easy Operation and Maintenance: The automatic control system allows for simple and safe operation of the centrifuge. Additionally, its design facilitates access to key components for maintenance, ensuring minimal downtime.

 

International Applications of the GNLW224 Decanter Centrifuge

The GNLW224 has been successfully implemented in various salt chemical plants worldwide, from Asia to Europe and Latin America. Its ability to handle large volumes of saline sludge and other chemical by-products makes it a popular choice among industries looking to enhance their separation processes and reduce production costs.

The GNLW224 Decanter Centrifuge is a proven solution for salt chemical applications, with a robust and efficient design that meets the needs of international markets. At GN Solids Control , we are committed to providing high-quality equipment that improves our clients’ industrial processes and optimizes their operations.

For more information on the GNLW224 Decanter Centrifuge and how it can benefit your operation, please feel free to contact us.

 

 

Trailer Mounted Mud Tank Delivery for Middle East Client

Introduction

GN Solids Control‘s recent accomplishment of delivering five trailer-mounted mud tanks to a prominent client in the Middle East underscores the company’s prowess in product diversification and its dedication to innovation and customer satisfaction. These mud tanks, designed for maximum mobility and operational efficiency in harsh environments, exemplify GN Solids Control’s commitment to addressing the unique challenges of the region.

Design and Advantages

The trailer-mounted design is a strategic choice, facilitating seamless transportation and swift deployment, essential for operations in remote and difficult-to-access locations. Crafted from premium materials, these tanks withstand extreme temperatures and rugged conditions, ensuring durability and reliability. Furthermore, the integration of advanced automation systems allows for real-time monitoring and control of the mud recycling process, enhancing operational efficiency and precision.

The mud tanks’ comprehensive recycling system, comprising shale shakers, desanders, desilters, and decanter centrifuges, effectively removes solids from drilling fluids, minimizing waste and maximizing fluid reuse. This environmentally conscious approach not only mitigates ecological impact but also slashes operational costs, promoting sustainability and economic viability.

All about GN Mud Tank

GN solids control designs and manufactures various types of tank including mud tank, water tank, oil tank, etc. GN solid control mud tanks are usually used to install solids control equipment, storage mud, mixing mud, etc. It meets utility request of the drilling solid control system, mud plant and solid-liquid separation system. According to different working conditions, mud tanks can be customized into horizontal mud tank, vertical mud tank and trailer mounted mud tank.

Besides, GN is capable of customizing these mud tanks to precisely match the client’s requirements underscores its flexibility and adaptability. The tanks’ compatibility with both water-based and oil-based mud underscores their versatility across diverse drilling scenarios.

This successful delivery solidifies GN Solids Control’s position as a forerunner in the global oil and gas industry, renowned for delivering tailored, high-quality solutions that address clients’ specific challenges across various regions. As the company expands its presence in the Middle East, this project serves as a testament to its growing expertise and influence in the field of solids control equipment.

Offshore Drilling Mud Centrifuge and Cuttings Dryer Headed to Asia Oilfield Service Company

GN Solids Control, a leader in solids control and waste management equipment, is proud to announce the shipment of six GNLW363D-FHD hydraulic decanter centrifuges, two GNCD930G vertical cuttings dryers, and eight screw pumps to an esteemed oilfield service company in Asia. This shipment underscores GN Solids Control’s commitment to providing high-quality and reliable equipment for offshore drilling operations, contributing to the efficiency and sustainability of oilfield projects around the globe.

The GNLW363D-FHD Hydraulic Decanter Centrifuge

The GNLW363D-FHD hydraulic decanter centrifuge is engineered to meet the demanding requirements of offshore drilling. This model is equipped with a 14-inch bowl, designed to maximize the separation of solids from drilling fluids. The centrifuge’s hydraulic drive ensures stable operation even under fluctuating load conditions, which is critical in offshore environments where operational reliability is paramount.

One of the key features of the GNLW363D-FHD is its ability to handle a wide range of mud types with varying viscosities and densities. The centrifuge operates efficiently at different speeds, providing flexibility in managing the separation process. This adaptability is essential in offshore drilling, where the nature of the drilling fluid can vary significantly depending on the geological formations being drilled.

The GNCD930G Vertical Cuttings Dryer

In addition to the decanter centrifuges, the shipment also includes two GNCD930G vertical cuttings dryers. These dryers are designed to reduce the moisture content of drill cuttings, making them easier and more cost-effective to dispose of. The GNCD930G model is known for its high processing capacity and efficiency, capable of handling up to 30 tons per hour, depending on the type of cuttings and drilling fluids involved.

The vertical cuttings dryer uses centrifugal force to separate the drilling fluids from the cuttings, ensuring that the maximum amount of fluid is recovered and can be reused in the drilling process. This not only reduces the amount of waste generated but also minimizes the environmental impact of offshore drilling operations.

 

Supporting Equipment: Eight Screw Pumps

To complement the decanter centrifuges and cuttings dryers, GN Solids Control is also providing eight screw pumps as part of this shipment. These pumps are integral to the operation of the centrifuges, ensuring a consistent feed of drilling mud into the centrifuge for processing. The screw pumps are designed for durability and reliability, capable of handling the abrasive nature of drilling fluids over extended periods.

 

Commitment to Quality and Service

This significant shipment to an Asian oilfield service company highlights GN Solids Control‘s commitment to supporting the global oil and gas industry with advanced, high-quality equipment. The company’s products are designed to meet the stringent demands of offshore drilling, where equipment reliability and efficiency are critical to the success of operations.

GN Solids Control continues to innovate and expand its product offerings, ensuring that its clients have access to the best possible solutions for their drilling and waste management needs. The company’s global presence, including its operations in the United States through GN Solids America, enables it to provide timely and effective support to clients around the world.

Innovative Modular Design for Oil Sludge Treatment: A Recent Project for a South American Client

Introduction:
Oil sludge treatment is a critical process that helps to remove impurities and contaminants from oil, making it reusable and safe for the environment. Recently, we had the opportunity to work on an oil sludge treatment project for a South American client, and we are excited to share the details of our innovative modular design with you.

The Modular Design:
The core of our system lies in its modular design, which allows for easy installation and customization based on the client’s specific needs. The system includes three main components: the GN solids vacuum pump for sludge transfer, the GN shale shaker for large particles, and the GN decanter centrifuge for fine particles between 2-5 microns.

The GN solids vacuum pump is a powerful and efficient tool for transferring oil sludge from one location to another. It can handle high volumes of sludge and is designed to be durable and reliable, even in harsh environments.

The GN shale shaker is used to remove large particles from the sludge, such as debris and other solid waste. This helps to ensure that the centrifuge can effectively process the remaining sludge and remove fine particles.

Finally, the GN decanter centrifuge is used to remove fine particles from the sludge, leaving behind clean and reusable oil. The centrifuge is designed to be highly effective at removing particles between 2-5 microns, which is essential for achieving high-quality oil.

Industrial and Water Waste Treatment:
In addition to its effectiveness in oil sludge treatment, our centrifuge can also be used for industrial and water waste treatment. This allows our clients to achieve their environmental goals by reducing waste and promoting sustainability.

About Us
We are thrilled to have had the opportunity to work on this oil sludge treatment project for our South American client. Our modular design, which includes the GN solids vacuum pump, vibrating screen, and decanter centrifuge, proved to be an effective solution for treating oil sludge and removing impurities. We are confident that our system will continue to provide value for our clients and help them achieve their environmental goals.

 

GNTBM-320 TBM Slurry Separation Plant

GN Solids Control, a leading manufacturer in the solids control and waste management industry, recently delivered its state-of-the-art GNTBM-320 TBM Slurry Separation Plant to a prestigious client in China. This delivery marks another milestone in GN’s commitment to providing innovative and efficient solutions for tunneling and drilling projects worldwide.

The Role of TBM Slurry Separation Plants

Tunnel Boring Machines (TBMs) are essential in modern tunneling projects, particularly in urban areas where minimizing disruption to the surface environment is crucial. TBMs use a slurry system to stabilize the tunnel face and transport excavated materials to the surface. However, managing and recycling this slurry is a significant challenge that requires advanced technology.

 

Slurry separation plants like the GNTBM-320 play a critical role in this process. They separate the excavated materials from the slurry, allowing the reuse of clean slurry in the tunneling process. This not only enhances the efficiency of the tunneling operation but also reduces the environmental impact by minimizing waste.

 

GNTBM-320: A Cutting-Edge Solution

The GNTBM-320 TBM Slurry Separation Plant is one of GN Solids Control‘s flagship products, designed to handle the demanding requirements of large-scale tunneling projects. It boasts several features that make it an ideal choice for clients seeking high performance and reliability.

 

  1. High Processing Capacity

The GNTBM-320 is engineered to process large volumes of slurry efficiently. Its robust design ensures continuous operation, even in the most challenging conditions, making it suitable for extensive tunneling projects where downtime is not an option.

 

  1. Advanced Separation Technology

At the heart of the GNTBM-320 is GN’s proprietary separation technology. This system uses a combination of shakers, hydrocyclones, and centrifuges to achieve precise separation of solids from the slurry. The result is a highly efficient process that delivers clean slurry back into the TBM system, ensuring smooth and uninterrupted tunneling operations.

 

  1. User-Friendly Design

The GNTBM-320 is designed with the end-user in mind. Its modular structure allows for easy transportation and quick assembly on-site, reducing setup time. Additionally, the plant is equipped with an intuitive control system that simplifies operation and monitoring, ensuring that even operators with minimal training can manage the plant effectively.

 

  1. Durability and Reliability

Built with high-quality materials and components, the GNTBM-320 is designed to withstand the harsh conditions often encountered in tunneling projects. Its durability ensures a long service life with minimal maintenance, providing excellent value for the client.

 

The China Project: A Testament to GN’s Excellence

The recent delivery of the GNTBM-320 to a Chinese client underscores GN Solids Control’s growing reputation in the international market. The client, a major player in the construction industry, selected the GNTBM-320 for its reliability, efficiency, and proven track record in similar projects.

 

This project involves a large-scale tunneling operation in a densely populated urban area, where maintaining the integrity of the surrounding environment is paramount. The GNTBM-320’s ability to efficiently separate and recycle slurry is crucial to the success of this project, ensuring that the tunneling process proceeds smoothly while minimizing environmental impact.

 

Looking Ahead

As urbanization continues to drive the demand for infrastructure development, the need for advanced tunneling solutions like the GNTBM-320 TBM Slurry Separation Plant will only increase. GN Solids Control remains committed to innovation and excellence, providing clients with the tools they need to succeed in their projects.

 

The successful deployment of the GNTBM-320 in China is a clear indication of GN‘s capabilities and its dedication to serving the global market. As GN continues to expand its product offerings and reach, it will undoubtedly remain at the forefront of the solids control and waste management industry.

One Batch of GN Screw Conveyors Ready to Deliver

In the GN workshop, a batch of screw conveyors is nearing completion of assembly. The screw conveyor is a versatile conveying equipment primarily designed for transporting materials such as sludge, cuttings, and dewatered mud cakes.

GN Screw Conveyor is widely used in the oil and gas industry to transfer drilling cuttings to the cuttings dryer and collection box. GN offers three different diameters: 12 inches, 14 inches, and 18 inches, with each size having four different length options to suit the specific drilling site requirements of the customer.

GN Screw Conveyor Features & Benefits

GN Solids utilize a custom designed and constructed Screw Conveyor (Auger) as part of drilling waste management system.The Auger is designed with 12 feet per section which makes it to be standard spare parts for exchange with each other.The screw material utilized by GN is abrasive material which lasts longer than our competitors. The Screw Conveyor(Auger) is designed to offer an efficient, low cost, cuttings transport system for offshore and onshore drilling installations. The screw conveyor are manufactured to the highest safety standards and are fitted with protective grating or cover to prevent the unwanted entering the conveyor system, and to offer enhanced safety for all personnel.

Besides the Screw Conveyor, GN Solids Control also have the cuttings transfer pump for the movement of the drilling cuttings.

GN Screw Conveyor Applications

The screw conveyor’s design focuses on versatility and efficiency, making it an ideal choice for a wide range of industrial applications. In drilling mud circulation systems, it effectively handles the transportation of cuttings discharged from solid control shale shaker, ensuring seamless integration into the drilling process. Similarly, in environmental sludge dewatering industries, the screw conveyor plays a crucial role in conveying dewatered mud cakes from Dewatering Centrifuges to the next stage of processing, contributing to efficient and effective sludge management.