Author: GN Solidscontrol

Recently, GN Solids Control released 3 sets of 1500HP Drilling Rig Mud Tank Systems for a prominent drilling company. These systems are designed to manage drilling fluids efficiently and ensure smooth, uninterrupted operations on the rig. With the combination of robust components and advanced technology, GN Solids Control mud tank systems enhance the overall performance of the drilling operation while maintaining environmental standards and reducing waste.

Key Features of the Mud Tank System_Each of the 1500HP mud tank systems includes the following key components:

Mud Tanks (7 units per set)
The system includes seven mud tanks, designed to store and circulate drilling fluids. These tanks are built to withstand the harsh operating conditions of drilling sites, providing ample space for fluid treatment, storage and circulation. The tanks also feature agitators to prevent solid particles from settling.

GNZS594K Shale Shakers (3 units per set)
The system comes equipped with three GNZS594K shale shakers, which play a critical role in removing large particles from the drilling mud. These high-performance shakers ensure efficient solids control, reducing the burden on downstream equipment and improving the overall mud quality.

GNZCQ270B Vacuum Degasser
The vacuum degasser helps eliminate entrained gases from the drilling mud, which is essential for maintaining fluid consistency and preventing issues like gas-cut mud or pressure surges during drilling.

GNZJ752K-M2SK Desander
The desander is designed to remove medium-sized solids from the drilling mud, enhancing the quality of the fluid and preventing damage to the drilling equipment. It ensures that the mud stays at optimal viscosity and density for the drilling process.

GNZJ752K-M12NK Desilter
The desilter effectively removes fine solids from the drilling fluid, ensuring that the mud remains clean and free from any fine particulates that could affect the drilling performance.

GNLW452DS-VFD Centrifuge
The variable frequency drive centrifuge (GNLW452DS-VFD) is a key component for fine solids separation. It effectively handles high-capacity fluid treatment and ensures that solids content in the mud is reduced to a minimum, improving the efficiency of the drilling process.

Sand Pumps and Mixers
The system also includes sand pumps and mixers, which are crucial for maintaining the desired fluid consistency. The mixing funnel ensures that any additives are evenly incorporated into the drilling mud, ensuring optimal performance.

The 1500HP Drilling Rig Mud Tank System is a robust and efficient solution for handling and recycling drilling fluids on large-scale drilling projects. With advanced equipment like the GNZS594K shale shakers, GNZCQ270B vacuum degasser, GNLW452DS-VFD centrifuge and various desanders, desilters, the system ensures that drilling fluids remain clean and consistent, to improve operational efficiency and reduce costs. This system is a perfect solution for drilling companies looking to enhance their mud treatment processes, reduce downtime and improve overall drilling performance.

The GNMS-1000 HDD Mud Cleaning System is a state-of-the-art solution designed for Horizontal Directional Drilling (HDD) projects. Recently, this innovative system was delivered to an overseas client, marking a significant step forward in enhancing the efficiency and sustainability of their drilling operations. The system incorporates several advanced components that work in harmony to handle the complexities of mud treatment, cleaning and recycling during HDD drilling.

Components of the GNMS-1000 System

Mud Treatment Tanks
The mud treatment tanks are central to the system, providing effective storage and circulation of drilling fluid. These tanks are equipped with agitators to ensure the mud remains consistent, preventing solids from settling and maintaining optimal fluid properties throughout the operation.

Shale Shakers and Mud Cleaners
A key feature of the GNMS-1000 system is the integration of high-capacity shale shakers and mud cleaners such as desanders and desilters. The shale shakers are essential for separating large solid particles from the mud, while the mud cleaners (desanders and desilters) refine the mud further by removing finer solids. This multi-stage cleaning process ensures that the drilling fluid is clean and free from unwanted debris, enhancing the efficiency and reliability of the HDD operation.

Mud Mixing Tanks
The mud mixing tanks are essential for preparing fresh drilling mud or adding additives to recycled fluid. With mixing units and agitators, these tanks ensure that the mud has the proper viscosity and density to optimize drilling efficiency and adapt to varying conditions.

Jet Mixing System
The jet mixing system is an innovative component that enhances the mud mixing process. Using high-pressure jets, the system ensures rapid and uniform mixing of additives with the base drilling fluid. This feature speeds up the preparation of the mud and improves its quality by providing more consistent mixing, which is critical for maintaining the right mud properties under challenging drilling conditions.

Why GNMS-1000 is the Ideal Choice for HDD Operations
The GNMS-1000 system offers numerous advantages for HDD contractors looking to improve operational efficiency and reduce costs. With its multi-stage mud cleaning, the system effectively recycles drilling fluids, significantly reducing the need for fresh mud. This results in lower operational costs and reduced environmental impact, as less waste mud needs to be disposed of.
Moreover, the jet mixing system and mud mixing tanks ensure that the fluid properties remain consistent, leading to smoother drilling operations and minimizing the risk of equipment failures or stuck drills. This not only saves time but also enhances safety on the job site.

Conclusion
The GNMS-1000 HDD Mud Cleaning System is an ideal choice for HDD operations, providing advanced components like mud treatment tanks, shale shakers, mud cleaners and jet mixing systems. It offers efficient mud recycling, cost savings and enhanced drilling performance, making it a reliable and sustainable solution for complex drilling projects.

GN Solids Control Mud Cleaner is a key piece of drilling mud solids control equipment that plays a critical role in the second and third phases of solids removal during drilling operations. It combines the functionality of a desander cyclone, desilter cyclone and a bottom shaker into a single, compact system. With its powerful performance and space-saving design GN Solids Control Mud Cleaner is the ideal solution for high-efficiency drilling mud treatment in various drilling applications.

Key Features
3-in-1 Design: Integrating desander, desilter and bottom shaker into a single system. GN Solids Control Mud Cleaner ensures space-saving efficiency and simplifies installation.

Durable Polyurethane Cyclones: Equipped with polyurethane cyclones, the mud cleaner boasts a long service life and resistance to wear and reducing maintenance costs.

Flexible Cyclone Bracket: The detachable cyclone bracket allows the system to be easily converted into a shale shaker, desander, or desilter, which offering flexibility for different phases of solids control.

Synchronous Shaker Deck Lifting Device: The synchronous shaker deck lifting device allows for the adjustment of the working angle without the need to stop the equipment. This feature is crucial for maintaining consistent performance and minimizing downtime during operations, especially in continuous or high-intensity drilling conditions.

Patented Shake Deck Sealing: The patented shake deck sealing system ensures long service life and easy replacement, reducing maintenance efforts.

Corrosion-Resistant Screen Deck: With a stainless steel screen support deck, the mud cleaner offers enhanced corrosion resistance, ensuring durability in harsh drilling environments.

Heat-Treated Shaker Deck: The heat-treated shaker deck is designed to endure high G-forces, ensuring reliable, long-term operation.

Pre-Tensioned Composite Frame Screens: GN Solids Control Mud Cleaner is equipped with pre-tensioned composite frame screens, which offer long service life and improved filtration performance. Additionally, the quick disassembly wrench ratchet system makes it easy to change screens, saving time during maintenance and reducing operational downtime.

International Vibrators: Featuring US Martin or Italy OLI vibrators, the system ensures optimal vibration for effective solids removal.

Conclusion
GN Solids Control Mud Cleaner is a versatile and durable solution for drilling mud solids control. Its compact, flexible design and high-performance features make it ideal for improving operational efficiency, reducing downtime and extending equipment lifespan in drilling operations across various industries.

The GN Solids Control team is proud to announce the successful delivery of a track-mounted mud treatment system to a valued customer in Australia. This specialized system is designed to handle drilling waste and provide efficient mud recycling in remote and challenging environments.

Key Features of the Track-Mounted System

This innovative system stands out for its versatility and rugged design, tailored to meet the unique needs of drilling projects in Australia. Below are some of its standout features:

1. Track-Mounted Mobility
   The system is equipped with heavy-duty tracks, allowing it to easily navigate uneven and rough terrain. This feature makes it ideal for remote drilling sites where traditional wheeled equipment may struggle.
2. Advanced Mud Treatment Technology
   The unit integrates GN Solids Control’s cutting-edge solids control and waste management technologies, ensuring efficient separation of solids and liquid phases. This helps reduce the environmental impact of drilling operations and complies with strict environmental regulations in Australia.
3. Compact and Modular Design
   Despite its robust capabilities, the system is compact and modular. This design ensures easy transportation and quick assembly at the site, saving time and reducing operational costs.
4. Customizable Configurations
   GN Solids Control offers customizable options to cater to specific project requirements. This includes adjustments in tank sizes, separation equipment, and power supply configurations.

Applications in Australia

The track-mounted mud treatment system is especially suited for:

• Onshore Oil and Gas Drilling:Managing drilling fluids efficiently to maintain optimal drilling performance.
• Horizontal Directional Drilling (HDD):Supporting clean and efficient mud recycling during pipeline installation.
• Geothermal Projects:Handling large volumes of mud while ensuring minimal disruption to the environment.

Why GN Solids Control?

GN Solids Control has a proven track record of delivering high-quality, reliable equipment to customers worldwide. For this Australian project, our team worked closely with the customer to design a system that meets their specific needs. From design to delivery, GN Solids Control ensures that each project receives personalized attention to maximize performance and reliability.

The delivery of the track-mounted mud treatment system to Australia underscores GN Solids Control’s commitment to innovation and customer satisfaction. We are excited to see how this system will contribute to the success of our customer’s operations.

For more information on our track-mounted systems or other mud treatment solutions, feel free to contact us. GN Solids Control is ready to assist with all your drilling waste management needs

As China’s drilling industry seeks greater efficiency and sustainability, the demand for advanced solid control systems has grown. GN Solids Control, a leader in solid control technology, has recently supplied its 1000HP Drilling Solid Control System to several domestic drilling companies. This comprehensive system is designed to enhance drilling performance, reduce costs, and minimize environmental impact, offering a complete solution for large-scale drilling operations.

Key Components of GN 1000HP Solid Control System
GN 1000HP Solid Control System integrates several high-performance equipment pieces that work together seamlessly to optimize drilling fluid circulation, solid removal, and fluid recycling:

1. Mud Tanks (4 Units):
Four high-capacity mud tanks store and circulate drilling fluids, maintaining a consistent flow and pressure control essential for smooth operation.

2. GNZS594K Shale Shakers (2 Units):
These shale shakers efficiently separate large solids from drilling fluids, ensuring clean fluid for reuse and optimizing the overall drilling process.

3. GNZJ594K-2S12N Mud Cleaner (1 Unit):
The mud cleaner further refines the drilling fluid by removing finer particles that the shale shaker cannot capture, ensuring a high-quality fluid for prolonged use.

4. Vacuum Degasser (1 Unit):
This device removes gas and air bubbles from the drilling fluid, preventing issues like gas kicks, which could disrupt the drilling process or create safety hazards.

5. GNLW452DS Decanter Centrifuge (1 Unit):
The centrifuge enhances solid separation by effectively removing fine solids, extending the fluid’s life and reducing operational costs.

6. Sand Pumps (4 Units):
Four sand pumps maintain consistent fluid circulation and pressure, essential for preventing blowouts and ensuring smooth drilling.

7. Supporting Equipment:
The system also includes mixers, mud guns, and jet mud hoppers, which improve the consistency and distribution of drilling fluid.

Why Domestic Drilling Companies Choose GN Solids Control
GN 1000HP Drilling Solid Control System meets the rising demands for more efficient and environmentally friendly drilling solutions. With China’s stricter environmental regulations, drilling companies are turning to systems that reduce waste and improve safety. GN system not only enhances operational efficiency but also helps companies meet sustainability goals by recycling and reusing drilling fluids.

Conclusion
GN Solids Control 1000HP Drilling Solid Control System provides a reliable, efficient, and sustainable solution for large-scale drilling operations. By integrating high-performance equipment that optimizes fluid circulation, cleaning, and recycling, the system helps domestic drilling companies reduce costs, minimize environmental impact, and improve safety. As the industry continues to evolve, GN remains a leader in advancing solid control technology for the future of drilling in China.

GN Solids Control, a global leader in solids control and waste management equipment, has successfully delivered a customized trailer-mounted mud tank and screw conveyor system to a client in Kuwait. This high-quality equipment is designed to streamline the mud management process in drilling operations, improving efficiency, reducing downtime and enhancing the overall safety of the drilling site.
Mud tanks are an essential part of the drilling fluid system, used to store, mix and treat drilling mud, while screw conveyors are used for transporting solids. Such as drilled cuttings, from the mud tank to the disposal area or treatment facility. GN Solids Control trailer-mounted mud tank and screw conveyor system are ideal for demanding drilling environments like those in Kuwait, where extreme temperatures and harsh conditions require robust, reliable equipment that can withstand the challenges of the field.

Trailer-Mounted Mud Tank: A Mobile Solution for Drilling Sites
The GN trailer-mounted mud tank is designed to provide a fully integrated, mobile solution for storing and processing drilling fluids. Mounted on a durable, heavy-duty trailer, this mud tank offers flexibility and mobility, making it easy to transport to various drilling locations within the field. The trailer design also provides stability, ensuring that the mud tank remains secure and functional in all types of terrain.
The tank itself is built with high-quality materials to resist corrosion and wear, making it suitable for use with a wide range of drilling fluids, including water-based and oil-based mud. It is equipped with multiple compartments for different functions such as storage, separation and mixing. GN Solids Control mud tank is also designed for easy integration with other solids control equipment, such as centrifuges, shale shakers, and vacuum degassers, creating a fully functional, efficient drilling waste management system.

Screw Conveyor: Efficient Solids Handling
Alongside the mud tank, GN Solids Control also supplied a screw conveyor system to the client in Kuwait. Screw conveyors are widely used in the drilling industry for transporting solids, such as drilled cuttings, from one location to another. GN’s screw conveyors are engineered to be durable and efficient, designed to handle large volumes of solid waste generated during the drilling process.
These conveyors are capable of transporting materials over long distances, even in harsh conditions, without clogging or breaking down. GN screw conveyors are equipped with high-quality, wear-resistant screws that ensure long-lasting performance, even when handling abrasive materials. Additionally, the modular design of the screw conveyor system makes it easy to customize and adapt to the specific needs of the client.

Overall
The delivery of GN Solids Control trailer-mounted mud tank and screw conveyor system to the client in Kuwait marks another successful project in GN Solids Control’s growing portfolio of international projects. With a reputation for quality, durability, and efficiency, GN continues to be a trusted provider of solids control solutions in the oil and gas industry worldwide. As drilling operations become more complex and demand for reliable, high-performance equipment increases, GN is poised to remain a key player in delivering cutting-edge solutions to clients around the globe.

Bauma China 2024 has now concluded, GN Solids Control is proud to reflect on the success of our participation in this premier event. Held at the Shanghai New International Expo Centre, Bauma China once again proved to be a significant gathering for industry professionals, showcasing the latest technologies and innovations in the construction and mining sectors. GN Solids Control exhibit, featuring a range of cutting-edge separation equipment, was met with great enthusiasm and positive feedback from visitors.

What We Showcased at Bauma China 2024

At this year’s event, GN Solids Control featured a series of high-performance separation solutions designed to address the challenges faced by industries such as mining, construction, and environmental management. Our exhibit focused on the following key products:

Mining Vibrating Screens
GN Solids Control mining vibrating screens were one of the most talked-about products at the booth. Engineered for precision and durability, these screens offer reliable performance in mineral processing by efficiently sorting materials of varying sizes. Attendees were impressed with their capacity to handle heavy-duty operations and their effectiveness in improving material separation, which ultimately leads to increased throughput and reduced operational costs.

Tailings Dewatering Centrifuge
The tailings dewatering centrifuge, one of GN Solids Control flagship products, received widespread interest at the show. Designed to tackle the growing concern of tailings management, our centrifuge efficiently separates solids from liquids, recovering valuable resources and reducing the environmental footprint of mining operations. This sustainable solution helps industries comply with increasingly stringent environmental regulations while optimizing water usage.

Slurry Recovery Systems
GN Solids Control slurry recovery systems were a key highlight of our exhibit. These systems, designed for the recycling and recovery of drilling fluids, play a crucial role in reducing waste and improving resource utilization. The technology’s ability to recover materials from drilling and excavation processes while minimizing environmental impact was a major draw for visitors looking for solutions to optimize operations and enhance sustainability.

Solid Vacuum Pumps
Another product that garnered attention was GN solid vacuum pumps, which are known for their versatility in handling a wide range of materials, including sludge, slurry, and solids. These pumps are ideal for industries dealing with challenging materials over long distances. Their robust design and efficiency make them a popular choice for mining, construction, and environmental applications.

Looking Ahead

GN Solids Control is excited about the new opportunities and partnerships forged at the event. We look forward to continuing to innovate and provide high-quality separation solutions that help industries overcome their most challenging problems. For those who couldn’t make it to the event, we invite you to contact us to learn more about our products and explore how GN Separation can help optimize your operations.
We would like to thank all the visitors who stopped by our booth and engaged with our team. We hope to see you again at future events! Stay tuned for upcoming product launches and industry developments from GN Separation Equipment.

GN Solids Control is proud to announce the successful supply of our advanced decanter centrifuge to a leading European company, marking a significant step forward in drilling waste management solutions. Our decanter centrifuge is engineered for optimal performance, ensuring efficient separation of solids from liquids, which is crucial for maintaining operational efficiency in drilling operations.

Key components such as the lifting support frame and variable frequency electrical control cabinet are integral to the functionality of our decanter centrifuge. The lifting support frame provides robust stability during operation, while the variable frequency electrical control cabinet allows for precise adjustments in speed and torque, enhancing separation efficiency based on varying slurry conditions.

GN decanter centrifuge stands out as a crucial piece of equipment for modern drilling waste management. Designed to separate solid particles from drilling fluids at high speeds, the decanter centrifuge helps drilling companies maximize the use of their drilling mud, minimizing waste and cutting operational costs. The centrifugal force generated inside the centrifuge ensures effective separation, allowing drilling fluids to be recycled for further use, which is both cost-efficient and environmentally friendly. GN centrifuges are engineered to handle a variety of fluids, including both water-based and oil-based mud, offering unparalleled versatility in demanding drilling environments.

Equally important is the variable frequency electrical control cabinet, which allows for precise control of the centrifuge’s performance. The control system provides operators with the ability to adjust the centrifuge’s speed based on the characteristics of the drilling fluid, ensuring that the separation process is as efficient as possible. This flexibility is critical, as different drilling conditions and fluid compositions require different separation speeds. The electrical control cabinet also includes safety mechanisms to protect the equipment from overloads, providing additional reliability for operators working in challenging environments.

Additionally, our slurry screw pump complements the decanter centrifuge by facilitating smooth transport of drilling fluids to and from the system. Together, these components work seamlessly to provide an effective solution for managing drilling waste, ultimately contributing to environmental sustainability and operational cost savings. By choosing GN Solids Control’s technology, companies can ensure they are at the forefront of efficient waste management practices in their operations.

GN Solids Control integrated solution of decanter centrifuge systems, lifting support frames, electrical control cabinets, and slurry screw pumps has proven to be a game-changer for European drilling companies. These systems not only improve operational efficiency but also contribute to a more sustainable approach to drilling waste management. With a focus on quality and innovation, GN continues to play a key role in the oil and gas industry’s shift towards smarter, more sustainable drilling practices. As the demand for cutting-edge waste treatment technology grows, GN Solids Control is well-positioned to remain at the forefront of this transformation.