2000HP Drilling Rig Solids Control System for Indian Drilling Company

GN Solids Control has once again proven its strong capabilities in integrated project delivery by completing a full solids control system package for a 2000HP drilling rig, tailored for a long-term partner in the Indian oilfield services sector. This marks another milestone in GN’s expanding presence across South Asia and reflects the growing trust in GN’s engineering and manufacturing strength.

This system was designed to ensure maximum efficiency and reliability for challenging onshore drilling conditions. From fluid recovery to solids separation and mixing, the package is a complete solution. It features a GNZYQ1200A liquid-gas separator that protects the system from hazardous gas influxes, ensuring a safe and steady start to the fluid circulation process.

To handle primary solids separation, three high-G shale shakers (GNZS594K) were deployed, providing consistent performance with adjustable vibration and a large screen area for better cuttings removal. Following the shakers, a GNZCQ360 vacuum degasser removes trapped gases in the mud to stabilize density and improve downstream equipment performance.

A major highlight of the package is the GNZJ594K-2S12N mud cleaner, which combines desander and desilter cyclones over a single shaker deck to achieve fine solids removal. This multifunctional equipment reduces system footprint while improving separation efficiency, an ideal solution for high-end drilling operations.

Supporting this process are nine centrifugal pumps, selected for their interchangeability with Mission models and strong track record in durability. These pumps transfer fluids between equipment while maintaining high flow rates. The system includes ten mud tanks for various stages of the drilling process, designed and fabricated in-house by GN.

To maintain uniform mud properties and prevent solids settling, nineteen mud agitators and seventeen mud guns were installed throughout the tank system. Additionally, two jet mixing hoppers help operators quickly prepare or condition drilling fluids, providing greater flexibility and operational control.

All equipment is powered and monitored via a centralized electrical control system, ensuring safe and efficient operation across the entire rig-up.

By delivering this high-standard solids control system, GN Solids Control continues to strengthen its collaboration with Indian drilling contractors, offering not only premium equipment but also reliable engineering support and after-sales service. GN is proud to be part of the effort to improve drilling efficiency and reduce environmental impact across the region.

For more info on GN’s turnkey solutions, please feel free to contact us anytime.